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M od eP ot e nt i a l E f f e c t on Fa i l ur eS P ot e nt i a l c a us e s on Fa i l ur eO C ur r e nt C on t r olD R P N G r a v i t y Fa c t orR e c om m e nd e d A c t i onO w ne r C om pl e t i on D a t eA c t i on T a k e n / R e s ul tE v ol ut i on Fa c t or1 M o u n t a c t u a t o r a n d i n s t a l l s p r i n g c l i p = H o l d a c t u a t o r i n p l a c eD i f f i c u l t y i n a s s e m b l i n g s p r i n g c l i p~ L o n g c y c l e t i m e 8 ~ H a n d l i n g r e q u i r e d t o o r i e n t a t e c l i p 8 ~ P r o d u c t i o n M o n i t o r i n g C h a r t , O p r s k i l l c h a r t4 2562 C u t L D G U , M o u n t L D G U t o l i n e p e n h o u s i n g = A s s e m b l e L D G UL e n s a n d g r a t i n g c o n t a m i n a t i o n~ F a i l G r a t i n g A d j u s t m e n t8 ~ H a n d l i n g 4 ~ R e j e c t a t a d j u s t m e n t s t n1 32~ C u t t i n g m a c h i n e d i r t y3 ~ W e e k l y m a i n t e n a n c e4 963 M o u n t a n d s e c u r e f l e x a s s y = A s s e m b l e F l e x A s s yE S D L D G U d a m a g e b y c o n t a c t a f f e c t i n g l o n g / s h o r t t e r m r e l i a b i l i t y8 H a n d l i n g b y o p e r a t o r2 ~ R e j e c t a t a d j u s t m e n t s t n8 1284 S o l d e r a c t u a t o r amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 39 S u b j e c t : No P r oc e s s s t e p / P ur po s e P ot e nt i a l Fa i l ur e M od eP ot e nt i a l E f f e c t on Fa i l ur eS P ot e nt i a l c a us e s on Fa i l ur eO C ur r e nt C on t r olD R P N1 M o u n t a c t u a t o r a n d i n s t a l l s p r i n g c l i p = H o l d a c t u a t o r i n p l a c eD i f f i c u l t y i n a s s e m b l i n g s p r i n g c l i p~ L o n g c y c l e t i m e 8 ~ H a n d l i n g r e q u i r e d t o o r i e n t a t e c l i p 8 ~ P r o d u c t i o n M o n i t o r i n g C h a r t , O p r s k i l l c h a r t42 C u t L D G U , M o u n t L D G U t o l i n e p e n h o u s i n g = A s s e m b l e L D G UL e n s a n d g r a t i n g c o n t a m i n a t i o n~ F a i l G r a t i n g A d j u s t m e n t8 ~ H a n d l i n g 4 ~ R e j e c t a t a d j u s t m e n t s t n1~ C u t t i n g m a c h i n e d i r t y3 ~ W e e k l y m a i n t e n a n c e43 M o u n t a n d s e c u r e f l e x a s s y = A s s e m b l e F l e x A s s yE S D L D G U d a m a g e b y c o n t a c t a f f e c t i n g l o n g / s h o r t t e r m r e l i a b i l i t y8 H a n d l i n g b y o p e r a t o r2 ~ R e j e c t a t a d j u s t m e n t s t n8Failure Mode and Effect Analysis Chart H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 32 S u b j e c t : No P r oc e s s s t e p / P ur po s e P ot e nt i a l Fa i l ur e M od eP ot e nt i a l E f f e c t on Fa i l ur eS P ot e nt i a l c a us e s on Fa i l ur eO C ur r e nt C on t r olD R P N1 M o u n t a c t u a t o r a n d i n s t a l l s p r i n g c l i p = H o l d a c t u a t o r i n p l a c eD i f f i c u l t y i n a s s e m b l i n g s p r i n g c l i p~ Lo ng c y c l e t i m e c a pa c i t y l os s82 C u t L D G U , M o u n t L D G U t o l i n e p e n h o u s i n g = A s s e m b l e L D G UL e n s a n d g r a t i n g c o n t a m i n a t i o n~ Fa i l G r a t i ng A dj us t m e nt83 M o u n t a n d s e c u r e f l e x a s s y = A s s e m b l e F l e x A s s yE S D LD G U da m a g e by c on t a c t a f f e c t i ng l on g / s ho r t t e r m r e l i a bi l i t y8Failure Mode and Effect Analysis Chart H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 24 S u b j e c t : No P r oc e s s s t e p / P ur po s e P ot e nt i a l Fa i l ur e M od eP ot e nt i a l E f f e c t on Fa i l ur eS P ot e nt i a l c a us e s on Fa i l ur eO C ur r e nt C on t r olD R P N1 M ou nt a c t ua t or a nd i ns t a l l s pr i ng c l i p = H ol d a c t ua t or i n pl a c e2 C ut LD G U , M ou nt LD G U t o l i ne pe n ho us i ng = A s s e m bl e LD G U3 M ou nt a nd s e c ur e f l e x a s s y = A s s e m bl e Fl e x A s s yFailure Mode and Effect Analysis Chart H Philips CFT Asia Pacific Innovation amp。 quality control Make of the assembly process a: PROCESS FLOWCHART H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 18 Failure mode RPN2 = SO2D2 Controls Cause 1 RPNn = SOnDn Controls Cause 1 Development of a Process FMEA : An Overview Process step Purpose RPN1 = SO1D1 Controls Cause 1 Effects Severity, S Occurrence, On Detection, Dn H Philips CFT Asia Pacific Innovation amp。 repairs in assembly) ?reproducibility of the production process (handling, transport etc.) Focus on technical problems Link with Maturity Grid and Risk Management! H Philips CFT Asia Pacific Innovation amp。 processes H Philips CFT Asia Pacific Innovation amp。H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 6 QUALITY ENGINEERING TOOLS TOOLS 1 Design Review 2 7 QC Tools 3 New 7 QC Tools 4 Statistical Process Control 5 Design of Experiments 6 Quality Function Deployment 7 Failure Mode and Effects Analysis APPLICATION Design Quality Assurance Data analysis/Proble