【正文】 a t i n g c o n t a m i n a t i o n~ Fa i l G r a t i ng A dj us t m e nt83 M o u n t a n d s e c u r e f l e x a s s y = A s s e m b l e F l e x A s s yE S D LD G U da m a g e by c on t a c t a f f e c t i ng l on g / s ho r t t e r m r e l i a bi l i t y8Failure Mode and Effect Analysis Chart H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 36 S u b j e c t : No P r oc e s s s t e p / P ur po s e P ot e nt i a l Fa i l ur e M od eP ot e nt i a l E f f e c t on Fa i l ur eS P ot e nt i a l c a us e s on Fa i l ur eO1 M o u n t a c t u a t o r a n d i n s t a l l s p r i n g c l i p = H o l d a c t u a t o r i n p l a c eD i f f i c u l t y i n a s s e m b l i n g s p r i n g c l i p~ L o n g c y c l e t i m e 8 ~ H a nd l i ng r e qu i r e d t o or i e nt a t e c l i p 82 C u t L D G U , M o u n t L D G U t o l i n e p e n h o u s i n g = A s s e m b l e L D G UL e n s a n d g r a t i n g c o n t a m i n a t i o n~ F a i l G r a t i n g A d j u s t m e n t8 ~ H a nd l i ng 4~ C ut t i ng m a c hi ne di r t y33 M o u n t a n d s e c u r e f l e x a s s y = A s s e m b l e F l e x A s s yE S D L D G U d a m a g e b y c o n t a c t a f f e c t i n g l o n g / s h o r t t e r m r e l i a b i l i t y8 H a nd l i ng by op e r a t or2Failure Mode and Effect Analysis Chart H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 39 S u b j e c t : No P r oc e s s s t e p / P ur po s e P ot e nt i a l Fa i l ur e M od eP ot e nt i a l E f f e c t on Fa i l ur eS P ot e nt i a l c a us e s on Fa i l ur eO C ur r e nt C on t r olD R P N1 M o u n t a c t u a t o r a n d i n s t a l l s p r i n g c l i p = H o l d a c t u a t o r i n p l a c eD i f f i c u l t y i n a s s e m b l i n g s p r i n g c l i p~ L o n g c y c l e t i m e 8 ~ H a n d l i n g r e q u i r e d t o o r i e n t a t e c l i p 8 ~ P r o d u c t i o n M o n i t o r i n g C h a r t , O p r s k i l l c h a r t42 C u t L D G U , M o u n t L D G U t o l i n e p e n h o u s i n g = A s s e m b l e L D G UL e n s a n d g r a t i n g c o n t a m i n a t i o n~ F a i l G r a t i n g A d j u s t m e n t8 ~ H a n d l i n g 4 ~ R e j e c t a t a d j u s t m e n t s t n1~ C u t t i n g m a c h i n e d i r t y3 ~ W e e k l y m a i n t e n a n c e43 M o u n t a n d s e c u r e f l e x a s s y = A s s e m b l e F l e x A s s yE S D L D G U d a m a g e b y c o n t a c t a f f e c t i n g l o n g / s h o r t t e r m r e l i a b i l i t y8 H a n d l i n g b y o p e r a t o r2 ~ R e j e c t a t a d j u s t m e n t s t n8Failure Mode and Effect Analysis Chart H Philips CFT Asia Pacific Innovation amp。 SxOxD RPN 125 S O D Description Action? 10 1 1 Failure unlikely to reach user 1 10 1 Frequent Minor, detectable failure 1 1 10 Minor defect reaches user infrequently 10 10 1 Serious and frequent failure 1 10 10 Frequent minor defect reaches user 10 1 10 Serious defect reaches user 10 10 10 IN TROUBLE!!! H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 46 S u b j e c t : D a t e : No P r oc e s s s t e p / P ur po s e P ot e nt i a l Fa i l ur e M od eP ot e nt i a l E f f e c t on Fa i l ur eS P ot e nt i a l c a us e s on Fa i l ur eO C ur r e nt C on t r olD R P N G r a v i t y Fa c t orR e c om m e nd e d A c t i onO w ne r C om pl e t i on D a t eA c t i on T a k e n / R e s ul tE v ol ut i on Fa c t or1 M o u n t a c t u a t o r a n d i n s t a l l s p r i n g c l i p = H o l d a c t u a t o r i n p l a c eD i f f i c u l t y i n a s s e m b l i n g s p r i n g c l i p~ L o n g c y c l e t i m e 8 ~ H a n d l i n g r e q u i r e d t o o r i e n t a t e c l i p 8 ~ P r o d u c t i o n M o n i t o r i n g C h a r t , O p r s k i l l c h a r t4 2562 C u t L D G U , M o u n t L D G U t o l i n e p e n h o u s i n g = A s s e m b l e L D G UL e n s a n d g r a t i n g c o n t a m i n a t i o n~ F a i l G r a t i n g A d j u s t m e n t8 ~ H a n d l i n g 4 ~ R e j e c t a t a d j u s t m e n t s t n1 32~ C u t t i n g m a c h i n e d i r t y3 ~ W e e k l y m a i n t e n a n c e4 963 M o u n t a n d s e c u r e f l e x a s s y = A s s e m b l e F l e x A s s yE S D L D G U d a m a g e b y c o n t a c t a f f e c t i n g l o n g / s h o r t t e r m r e l i a b i l i t y8 H a n d l i n g b y o p e r a t o r2 ~ R e j e c t a t a d j u s t m e n t s t n8 1284 S o l d e r a c t u a t o r amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 48 FMEA is is not * structured * a showpiece * systematic * a number game * rigorous * a guessing game * prehensive * a documentation exercise * scientific * a selfconsolation exercise * a discipline .. * preventive .. * customerfocused .. * a team effort .. * a crossfunctional exercise .. * a living document .. * a continuous process * a oneoff exercise H Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 52 Process FMEA vs Pr。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 50 3 PRODUCT DFMEA H Philips CFT Asia Pacific Innovation amp。 E f f e c t A n a ly s is P r o c e s sH Philips CFT Asia Pacific Innovation amp。 Industrial Support CZB698000006| 2020年 7月 7日星期二 | 44 RPN acceptable?