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ans to monitor. 設立庫存限制和監(jiān)控方法 ? Try to reserve spaces for future parts. 提前考慮,為以后的部件留出儲存空間 ? Preferably, do not store the same part in more than one location. 同一部件最好儲存在一個區(qū)域 ? Make sure aisle ways can acmodate forklifts. 保證過道可容納或通行搬運工具 . Determine customer demand確定客戶需求 ? Takt time is a reference number that gives you a sense for the pace at which each process needs to be producing. TAKT 節(jié)拍時間為了解并調整各個工序的生產速度提供參考依據 ? To calculate takt time, divide the available time by the customer demand. 用可利用的生產時間除以客戶需求量, 即為節(jié)拍時間 . For our plant對我們公司來說 : ? One shift is nine hours – there is one 60minute lunch 9小時一個班次 ,其中有 1個小時的就餐休息時間 ? Worktime 工作時間 – 8Hrs. X 60min/hr = 480 minutes 8小時 X 60 = 480分鐘 – 480 minutes per shift ? There is 28,800 seconds per shift 480分鐘每個班次 ,即 28,800秒每個班次 Customer demand客戶需求 The customer needs 2,000 pairs each day. 客戶每天需要 2,000足鞋 We work one shift each day in Assembly, 6 days per week. 制造車間每天一個班次 ,每周工作 6天 Customer demand is 客戶的需求是 : – 2,000 Pairs / 28,800 sec 2,000足 / 28,800秒 – or 1 PAIR every seconds 或每 Market setups and locations 供應超市準備和位置選定 ? Locate space within the plant that can be used as a market(s). 選定公司可作為超市的位置 ? Minimize the number of markets. – If may be necessary to start with several small ones, later to bine into one. 盡量減少超市的數量 ,若有必要可先設立幾個小的超市 ,以后再合并成大的超市 . Manpower and equipment needed 人員和設備要求 Parts are delivered to the line by Material Handlers using handcarts. 搬運人員用手推車將部件運到生產線 The Material Handler has a designated route that covers all the stations he (or she) is responsible for. 搬運人員按照指定的運輸路線負責自己的工作區(qū)域 He delivers all parts needed on that delivery cycle, retrieves all empty containers 搬運人員必須循環(huán)搬運所需部件 ,并取回空的部件箱 Training 培訓 The people who are affected by the new system need to understand why the pany has implemented the program. 新體系所涉及到的人員需要懂得為什么公司實施此體系 Those who are to support it must understand how it works. 支持新體系的人員需懂得體系是怎樣運作的 All people must receive adequate training in order for the system to be both robust and successful. 所有相關人員需接受培訓以保證新體系的運作效率和成功。