【正文】 2530354045501 4 710 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67 70 73 76 79 82 85 88 91Multi vari NOTE: This graphic shows that the best contrast is model to model. Side Truck 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L R L Customer satisfaction limit BOB WOW Model C C C C A A A A A A A A A A A S S S S S S S S S S S S S S S S NOTE: S: SUBURBAN 830 MODEL A: AVALANCHE 805 MODEL C: CADILLAC 806 MODEL 注 :S\A\C三種車型 最好 最壞 顧客的滿意底線 注 :此圖顯示出在型號與型號的對比中有最大的差異 . 松脫力(磅) Component search NOTE: This graphic shows that the Red X suspect does not live in the process because it passed the stage 1. The stage 2 shows that the Red X suspect does not live in the seal window. So the Red X suspect lives in the molding door panel. 4 8 . 41 6 . 27 . 547 4 6 . 3 4 8 . 2 4 6 . 6 4 7 . 48 . 17 . 94 7 . 54 6 . 87 . 3 7 . 9 8 . 5 8 . 30102030405060OriginalR1 amp。 WOW BOB DOOR MOLDING RED X CANDIDATE Passed B vs C with 95% of confidence that the molding door panel is the Red X with plete separation and end count of 完全分離， End count 為 5的情況下， 以 95%的置信度通過 B v S 表明門板裝飾件是 Red X B vs C Six pack B = 有門飾件的 車 Vehicles with door molding. C = 沒有飾件的車 Vehicles without door molding. Req: 置信 度 confidence = 95% 次序 O r d e r G r e e n Y (l b s )B 2 5 . 9 y e s B 50 y e sC 8 . 6 no B 2 8 . 6 y e sC 1 6 . 3 no B 2 5 . 9 y e sB 50 y e s C 1 6 . 3 noC 1 3 . 3 no C 1 3 . 3 noB 2 8 . 6 y e s C 8 . 6 noR e d X 門飾件 doorm o l d i n gR e d X 門飾件 doorm o l d i n g試驗 T e s t排序 R a n k e d o r d e r G r e e n Y (l b s )Once confirmed that the RED X is living in the door panel molding, we decided to change our strategy from “model to model” to “truck to truck” because the door panel molding is unique for Cadillac models. In other words, find one characteristic in the same door panel 805/830 model that makes the difference, because there are some door panels that require almost 20 lbs to pulled out of it position from the door and there are others with less than 10 lbs to pulled out of it position。 BOB WOW BIG CONTACT AREA SMALL CONTACT AREA 大間隙BIGGAP 小間隙SMALLGAP 門邊緣 DOOR FLANGE 門邊緣 DOOR FLANGE The main characteristic that cause difference between the door panels 805/830 model is the poor contact of the flange on the door due that there are panels that present some deformation on the top edge and cause the poor 805/830 車型門外板差異的主要特征飾門邊緣連接不良 ， 導致門板上邊緣變形 BOB vs WOW door panel最好、最壞門外板對比 DOOR FLANGE CURRENT USED DOOR FLANGE PROPOSED This picture shows that if we change the door flange mm lenght we guarantee that all door panels require almost 18 lbs to pull out it position because the contact area will be bigger against door flange current DOOR FLANGE CURRENT USED DOOR FLANGE PRO OSED 這張圖片表明如果我們把門邊緣加長 ， 我們確保開門力會增大 18磅，原因是接觸面積比當前增大了 。 6 Statistical Engineering (Red X Strategies) 168。哪些回答是 “ 是 ”2. Do th e work in stru c tion s in th e AL B S /B PP ma tc h th e PAD?操作指導書是否與 P A D 匹配3. Is th e op e r atio n p e r for m e d acc o r d in g to th e PAD r e q u ire me n ts?操作是否按照 P A D 的要求4. Is th e r e a man d ator y s e q u e n c e r e q u ire d ?是否需要強制的序號5. If th e PAD r e q u ire s a man d ator y s e q u e n c e , a r e th e y foll owe d ?如果 P A D 需要一個強制性的序號，是否執(zhí)行了6. Is i t r e q u ire d to foll ow a re c omm e n d e d s e q u e n c e or d e tail e dop e r atio n ? 是否需要一個建議的序號或詳細的操作7. Ar e th e s e q u e n c e s an d op e r atio n s d ocu me n te d i n th e B PP, PAD orAL B S ?在 B P P ， P A D 或 A L B S 中是否有順序號或操作的文件化的規(guī)定8. Is i t the r e gu la r op e r a tor ?是否是固定的操作者B lu e Card Proc e ss (C AR) – Di a m o nd 1 – Co rrec t P ro ces s. P robl e m De script io n:B lu e C AR num ber (if a vail a bl e )_____ ___ ___ ___ ___ ___ ___ ___ ___ ___ _Ope ra ti on: _Int a ll a ti on Ope ra ti on S tati on_ ___ ___ ___ __S hi ft: __Audi to r39。s Name: Audi to r39。s P os it io n: ___ ___ ___ ___ ___ ___ _ Q u e sti on s Ye s/ No/ NA Att ach m e n ts6. Is th e r e i s a p r e ven tiv e mai n te n ace for th e s e tool s?工具是否已有預防性維修7. Is th e p r e ven tive main te n ac e fo r th e se tools d ocu m e n te d ?是否預防性維修已成文8. Is th e p r e ven tive main te n ac e c u r r e n t?是否現(xiàn)在已進行預防性維修9. Ar e th e ai r h os e s th e ap p r op ia te l e n gth ?是否空氣管線長度適當10. Ar e th e l u b r ication oi ler s wo r k in g p r op e r ly ?是否潤滑油壺工作正常11. Ar e th e tool s c on n e c te d to th e ANDON s ys te m?工具是否與 A N DO N 相連12. Doe s th e AN DO N act iv at e or stop th e l in e i f the t ool i sin op e r ativ e ?當工具操作不正確時， A N D O N 是否有反應或停線13. H as th e worstation b e e n e r r or p r oof e d ?是否工位有防錯措施？14. H ave the tools or e r r or p r oo fin g b e e n b yp as sed ?工具或防錯是否被旁路15. Doe s th e tool s an d fixtu r e s h ave mu til atio n p r ote c tion ?是否工具 / 夾具有多種保護措施16. Ar e th e r e an y oth e r e r r or p r oofi n g tool s an d are th e ywor k in g p r op e r ly ?是否有其他防錯并使用正常Dia mon d 2 – Corr e c t T ool s –Comp lete e val u atio n R oot C a us e i s in R oot C a us e not i n Diamo nd 2 Diamo nd 2 _