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【正文】 rocessors used in PLCs. In addition to the hardware limitations of desktop based logic, operating systems such as Windows do not lend themselves to deterministic logic execution, with the result that the logic may not always respond to changes in logic state or input status with the extreme consistency in timing as is expected from PLCs. Still, such desktop logic applications find use in less critical situations, such as laboratory automation and use in small facilities where the application is less demanding and critical, because they are generally much less expensive than PLCs. In more recent years, small products called PLRs (programmable logic relays), and also by similar names, have bee more mon and accepted. These are very much like PLCs, and are used in light industry where only a few points of I/O (. a few signals ing in from the real world and a few going out) are involved, and low cost is desired. These small devices are typically made in a mon physical size and shape by several manufacturers, and branded by the makers of larger PLCs to fill out their low end product range. Popular names include PICO Controller, NANO PLC, and other names implying very small controllers. Most of these have between 8 and 4 12 digital inputs, 4 and 8 digital outputs, and up to 2 analog inputs. Size is usually about 4 wide, 3 high, and 3 deep. Most such devices include a tiny postage stamp sized LCD screen for viewing simplified ladder logic (only a very small portion of the program being visible at a given time) and status of I/O points, and typically these screens are acpanied by a 4way rocker pushbutton plus four more separate pushbuttons, similar to the key buttons on a VCR remote control, and used to navigate and edit the logic. Most have a small plug for connecting via RS232 or RS485 to a personal puter so that programmers can use simple Windows applications for programming instead of being forced to use the tiny LCD and pushbutton set for this purpose. Unlike regular PLCs that are usually modular and greatly expandable, the PLRs are usually not modular or expandable, but their price can be two orders of magnitude less than a PLC and they still offer robust design and deterministic execution of the logic. Topics The main difference from other puters is that PLCs are armored for severe conditions (such as dust, moisture, heat, cold) and have the facility for extensive input/output (I/O) arrangements. These connect the PLC to sensors and actuators. PLCs read limit switches, analog process variables (such as temperature and pressure), and the positions of plex positioning systems. Some use machine vision. On the actuator side, PLCs operate electric motors, pneumatic or hydraulic cylinders, magic relays, solenoids, or analog outputs. The input/output arrangements may be built into a simple PLC, or the PLC may have external I/O modules attached to a puter work that plugs into the PLC. scale A small PLC will have a fixed number of connections built in for inputs and outputs. Typically, expansions are available if the base model has insufficient I/O. Modular PLCs have a chassis (also called a rack) into which are placed modules with different functions. The processor and selection of I/O modules is customised for the particular application. Several racks can be administered by a single processor, and may have thousands of inputs and outputs. A special high speed serial I/O link is used so that racks can be distributed away from the processor, reducing the wiring costs for large plants. interface 5 PLCs may need to interact with people for the purpose of configuration, alarm reporting or everyday control. A simple system may use buttons and lights to interact with the user. Text displays are available as well as graphical touch screens. More plex systems use a programming and monitoring software installed on a puter, with the PLC connected via a munication interface. PLCs have built in munications ports, usually 9pin RS232, but optionally EIA485 or Ether. Modbus, BAC or DF1 is usually included as one of the munications protocols. Other options include various fieldbuses such as DeviceNet or Profibus. Other munications protocols that may be used are listed in the List of automation protocols. Most modern PLCs can municate over a work to some other system, such as a puter running a SCADA (Supervisory Control And Data Acquisition) system or web browser. PLCs used in larger I/O systems may have peertopeer (P2P) munication between processors. This allows separate parts of a plex process to have individual control while allowing the subsystems to coordinate over the muni
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