【正文】 I T Y D A T A S H E E T1 2 3 4 5 6 7 8 9 10 11 12 XO p e r a t o r K 1 5 8 7 1 K 1 5 9 7 2 K 1 4 5 6 2S a m p l e 1 S T 2 N D 3 RD RA N G E 1 S T 2 N D 3 RD RA N G E 1 S T 2 N D 3 RD RA N G E1 4 5 0 . 6 0 4 5 1 . 6 0 4 5 0 . 9 0 1 . 0 0 4 4 5 . 8 0 4 4 6 . 7 0 4 4 7 . 8 0 4 5 2 . 6 0 4 5 4 . 3 0 4 5 4 . 6 0 4 5 0 . 5 42 4 4 0 . 3 0 4 4 0 . 2 0 4 4 1 . 5 0 1 . 3 0 4 4 3 . 5 0 4 4 5 . 2 0 4 4 3 . 2 0 4 4 6 . 9 0 4 4 7 . 8 0 4 4 5 . 7 0 4 4 3 . 8 13 4 6 4 . 5 0 4 6 5 . 2 0 4 6 3 . 5 0 1 . 7 0 4 6 5 . 8 0 4 6 9 . 5 0 4 6 8 . 7 0 4 5 8 . 9 0 4 5 9 . 7 0 4 6 0 . 1 0 4 6 3 . 9 94 4 4 2 . 9 0 4 4 0 . 6 0 4 4 2 . 5 0 2 . 3 0 4 4 5 . 6 0 4 4 6 . 5 0 4 4 2 . 5 0 4 4 2 . 9 0 4 4 2 . 8 0 4 4 5 . 9 0 4 4 3 . 5 85 4 1 2 . 4 0 4 1 6 . 0 5 4 1 1 . 5 0 4 . 5 5 4 2 1 . 3 0 4 2 1 . 3 5 4 1 8 . 0 5 4 0 9 . 3 5 4 1 1 . 2 0 4 1 0 . 0 0 4 1 4 . 5 86 4 0 6 . 4 5 4 0 5 . 4 0 4 0 1 . 7 5 4 . 7 0 4 1 1 . 5 0 4 1 0 . 3 0 4 0 9 . 7 5 4 1 9 . 9 0 4 2 1 . 0 5 4 1 8 . 4 5 4 1 1 . 6 27 4 0 6 . 9 5 4 0 4 . 6 0 4 0 5 . 6 0 2 . 3 5 4 1 9 . 1 5 4 1 5 . 6 5 4 1 5 . 3 0 4 1 5 . 9 0 4 1 6 . 8 5 4 1 5 . 8 5 4 1 2 . 8 78 4 2 5 . 4 0 4 2 2 . 1 0 4 2 0 . 5 0 4 . 9 0 4 2 0 . 9 0 4 2 0 . 3 5 4 2 0 . 8 0 4 2 1 . 0 0 4 1 8 . 6 5 4 2 1 . 6 0 4 2 1 . 2 69 4 2 2 . 1 5 4 2 2 . 3 0 4 2 0 . 0 0 2 . 3 0 4 1 6 . 9 0 4 1 8 . 2 5 4 1 6 . 3 5 4 3 0 . 6 5 4 2 6 . 9 5 4 2 7 . 5 5 4 2 2 . 3 410 4 4 2 . 3 5 4 4 0 . 3 0 4 4 0 . 0 5 2 . 3 0 4 4 1 . 5 5 4 3 7 . 1 0 4 4 1 . 2 0 4 4 0 . 2 0 4 4 0 . 5 0 4 3 8 . 9 0 4 4 0 . 2 4T O T A L S 4 3 2 4 . 8 3Ra Rb RcS U M a S U M b S U M cXa Xb XcRa T R I A L D4 U C L r = R D 4 M A X XRb 2 3 . 2 6 7 = M I N XRc 3 2 . 5 7 5 = X d i f fS U MRxx96 RR報告 R E P E A T A B IL IT Y A N D R E P R O D U C IB IL IT Y R E P O R T N B RE q u i p m e n t D e s c r i p t i o n : D a t e : M a r . 3 39。在方差分 析中，方差可以被分解成 4部分：零件、評價人、零件與評 價人之間的交互作用和由于量具造成的重復誤差。9 8Char a ct eristics : Pe rf o rm ed by : Sp ecif ica t io n : 3 0 0 7 0 0 ? in chFr o m da t a s heet : R = 2 .5 6 7 Rp = 5 2 .3 7 X diff = 3 .2 2 0Rea s o n f o r RR s t ud y :New G a g e Q ua lifica t io n E v a lu a t e G a g e perf o rm a nceX Ro utine E v a lu a t e RR o f g a g e O t herM ea s urem ent Unit Ana ly s is % P ro cess Analy s isRepea t a bi lity Eq ui pm ent Va ria t io n ( E V) T RI AL S K1E V = R * K 1 2 4 .6 5 % E V = 100 [ EV / T V ]= 7 .8 2 8 3 3 .0 5 = 9 .1 4 % Repro du cibi lity Appra is er Va ria t io n ( AV)AV = %AV = 100 [ AV / T V ]= 1 0 .0 1 %= 8 .5 7 5 7 1 O pera t o rs K22 3 .6 5 * * * n= nu m ber o f pa rt s r= nu m ber o f t ria ls 3 2 .7 0Repea t a bi lity Re pro du cibi lity ( R R) R R = PART K3 % R R = 100 [ RR / T V ]= 1 1 .6 1 1 5 2 .0 8 = 1 3 .5 6 %Pa rt Va ia t io n ( PV) 6 1 .9 3 % P V = 100 [ P V / T V ]PV = Rp * K 3 7 1 .8 2 = 9 9 .0 8 %= 8 4 .8 4 3 8 1 .7 4T o t a l Va ria t io n ( T V) 9 1 .6 7TV = 10 1 .6 2= 8 5 .6 3 4Co nclu s io n:Sa t is f a ct o ry M a rg in a l Unac cept a bl e Repea t Tra ilRepea t a bi lity XRepro du cibi lity XR R XReco m m end a t io n:2 2EV AV+222( * ) ( / )X di ff K EV nr?R R PV2 2?134 Ball Shear Test RR 數(shù)據(jù) S P B 0 0 1 N B R : A S 0 0 77 0 2 9 7 D a t e : M a y 0 7 . 39。 9 8P a c k a g e : S O 2 0 L D M a c h i n e : D A G ET e s t n a m e : B PT ( G / W : 1 . 0 M I L )R E P E A T A B I L I T Y A N D R E P R O D U C I B I L I T Y D A T A S H E E T1 2 3 4 5 6 7 8 9 10 11 12 XO P E R A T O R K 1 3 1 2 5 K 1 6 2 9 3 K 1 6 5 3 8S A M P L E 1 S T T RIA L 2 N D T RIA L 3 RD T RIA L RA N G E 1 S T T RIA L 2 N D T RIA L 3 RD T RIA L RA N G E 1 S T T RIA L 2 N D T RIA L 3 RD T RIA L RA N G E1 1 0 . 0 0 1 0 . 1 0 9 . 9 0 0 . 2 0 9 . 4 5 9 . 5 0 9 . 4 0 0 . 1 0 9 . 7 0 9 . 5 0 9 . 9 0 0 . 4 0 9 . 7 22 1 2 . 4 0 1 2 . 1 2 1 2 . 3 6 0 . 2 8 1 2 . 6 2 1 2 . 3 5 1 2 . 5 7 0 . 2 7 1 2 . 4 9 1 2 . 5 2 1 2 . 5 5 0 . 0 6 1 2 . 4 43 1 2 . 2 3 1 2 . 1 1 1 2 . 4 5 0 . 3 4 1 2 . 5 6 1 2 . 2 7 1 2 . 2 3 0 . 3 3 1 2 . 4 1 1 2 . 6 3 1 2 . 4 1 0 . 2 2 1 2 . 3 74 1 2 . 4 5 1 2 . 0 6 1 2 . 4 5 0 . 3 9 1 2 . 8 5 1 1 . 8 7 1 2 . 2 3 0 . 9 8 1 2 . 8 9 1 2 . 8 7 1 2 . 8 9 0 . 0 2 1 2 . 5 15 1 1 . 8 9 1 2 . 3 5 1 2 . 3 5 0 . 4 6 1 2 . 8 8 1 2 . 5 5 1 2 . 2 7 0 . 6 1 1 2 . 2 6 1 2 . 4 1 1 2 . 4 6 0 . 2 0 1 2 . 3 86 1 2 . 4 5 1 2 . 1 6 1 2 . 1 1 0 . 3 4 1 2 . 5 5 1 2 . 4 5 1 2 . 4 8 0 . 1 0 1 2 . 5 8 1 2 . 2 1 1 2 . 5 0 0 . 3 7 1 2 . 3 97 1 2 . 2 4 1 2 . 2 1 1 2 . 1 2 0 . 1 2 1 2 . 1 2 1 2 . 1 6 1 2 . 2 3 0 . 1 1 1 2 . 2 9 1 2 . 1 4 1 2 . 1 4 0 . 1 5 1 2 . 1 88 1 2 . 9 9 1 2 . 4 1 1 2 . 2 4 0 . 7 5 1 1 . 9 0 1 1 . 7 0 1 1 . 6 0 0 . 3 0 1 2 . 4 1 1 2 . 4 1 1 2 . 4 4 0 . 0 3 1 2 . 2 39 1 2 . 5 2 1 2 . 2 9 1 2 . 4。 9 8C h a r a c t e r i s t i c s : B S T ( G / W : 1 . 0 M I L ) P e r f o r m e d b y :S p e c i f i c a t i o n : A B O V E 3 0 G RF r o m d a t a s h e e t : R = 1 . 7 1 Rp = 2 6 . 7 9 X d i f f = 2 . 2 5 8R e a s o n f o r R R s t u d y :N e w G a g e Q u a l i f i c a t i o n E v a l u a t e G a g e p e r f o r m a n c eX R o u t i n e E v a l u a t e R R o f g a g e O t h e rM e a s u r e m e n t U n i t A n a l y s i s % P r o c e s s A n a l y s i sR e p e a t a b i l i t y E q u i p m e n t V a r i a t i o n ( E V ) T R I A L S K1E V = R * K 1 2 4 . 6 5 % E V = 100 [ E V / T V ]= 5 . 2 1 3 3 . 0 5 = 1 1 . 8 1 % R e p r o d u c i b i l i t y A p p r a i s e r V a r i a t i o n ( A V )A V = % A V = 100 [ A V / T V ]= 1 3 . 6 5 %= 6 . 0 2 O p e r a t o r s K22 3 . 6 5 * * * n = n u m b e r o f p a r t s r = n u m b e r o f t r