【正文】 、 電極鑄造和水平連鑄的組合。多功能真空感應(yīng)爐，有利于提高鑄造用鋼的質(zhì)量，增加鑄造鋼和合金的品種，最終目的是為了提高現(xiàn)有冶金裝備與技術(shù)水平以及材料質(zhì)量，得到高水平的優(yōu)質(zhì)產(chǎn)品。 國內(nèi)外真空感應(yīng)爐使用狀況及發(fā)展趨勢 真空感應(yīng)爐是特殊鋼、精密合金、電熱合金、高溫合金及耐蝕合金等特殊合金生產(chǎn)的重要工序之一，在航天、航空、軍工、核電等領(lǐng) 域的材料生產(chǎn)中起著重要的作用。 為了適應(yīng)尖端技術(shù)對高性能及新型金屬材料的需求，真空冶金已成為現(xiàn)代冶金的一個重要領(lǐng)域。 關(guān)鍵詞 真空 ， 感應(yīng)爐 ， 設(shè)計 XXXXXXXXXXXXXX 論文） ABSTRACT Ⅱ II ABSTRACT At present,with the continuous development of some areas,such as aerospace,aviation,military industry, nuclear power,energy and chemical area, not only the demand of special alloy—heatresisting alloy, high temperature alloy, corrosion resistant alloy—are increasing, but the quality requirements of this special alloy are being more of this promoted the development and research of vaccum induction furnace. Compared with other smelting method, vaccum induction smelting furnace is able to precisely control position of steel or alloy, and gas and nonmetallic inclusions in steel or alloy are far below other smelting method. The temperature of the vacuum induction furnace is relatively easy to control, and control the pressure level is the most distinguishing feature of vacuum induction furnace. This research sets the target of 10 kg vacuum intermediate frequency induction furnace equipment design, including the selection of process parameters, the selection of crucible materia and size design, material selection and structure design of sensors, furnace tilting mechanism and cooling system selection. the topics addressed in the design of the various ponents of the design principles and calculation methods and design process and the necessary degree of intensity. Key words vacuum, induction furnace, design XXXXXXXXXXXXX（論文） 目 錄 I 目 錄 摘 要 .............................................................. II ABSTRACT .................................................................................................................... II 1 緒 論 ......................................................................................................................... 1 真空中頻感應(yīng)爐概述 .............................................................................................. 1 國內(nèi)外真空感應(yīng)爐使用狀況及發(fā)展趨勢 .................................................................. 1 真空感應(yīng)熔煉爐設(shè)計特點 ....................................................................................... 2 本課題研究的目的及意義 ....................................................................................... 2 2 真空中頻感應(yīng)爐冶煉工 藝 .......................................................................................... 3 裝料 ....................................................................................................................... 3 熔化期 .................................................................................................................... 3 精煉期 .................................................................................................................... 3 精煉溫度 ...................................................................................................... 4 真空度 .......................................................................................................... 4 精煉時間 ...................................................................................................... 4 出鋼和澆注 ............................................................................................................. 5 3 10kg真空中頻感應(yīng)爐設(shè)計理論計算 ......................................................................... 6 計算所需要的原始數(shù)據(jù) ........................................................................................... 6 配料計算 ................................................................................................................ 7 全部使用新料 ............................................................................................... 7 使用部分返回料 ............................................................................................ 9 真空感應(yīng)爐爐襯耐火材料 ....................................................................................... 9 真空感應(yīng)爐用耐火材料的工作條件和特點 ..................................................... 9 感應(yīng)爐坩堝材質(zhì) ............................................................................................ 9 坩堝制作方法 ............................................................................................. 10 坩堝尺寸計算 ....................................................................................................... 10 確定坩堝的總體積和金屬液的體積 .............................................................. 10 確定坩堝幾何尺寸 ....................................................................................... 11 感應(yīng)器 .................................................................................................................. 12 確定感應(yīng)器的直徑 ...................................................................................... 12 確定感應(yīng)器的有用功率 ............................................................................... 13 確定感應(yīng)器的高度 ....................................................................................... 13 感應(yīng)器截面形狀的選擇 ............................................................................... 14 感應(yīng)線圈銅管匝數(shù)的計算 ............................................................................ 14 電源頻率的選擇 ................................................................................................... 15 磁軛 ..................................................................................................................... 17 水冷系統(tǒng) .............................................................................................................. 19 感應(yīng)器與爐料系統(tǒng)的熱計算 .................................................................................. 20 傾爐機構(gòu) ............................................................