【正文】 type Define Tools Training Do Track and Monitor ? Track ing M atrix :– Exp ec ta ti on? Visual: Sim ple m et hod to se e ev olut ion of Cont a inment– Area Se t up 187。 2023 Dana Limited. This presentation contains copyrighted and confidential information of Dana Holding Corporation and/or its subsidiaries. Those having access to this work may not copy it, use it, or disclose the information contained within it without written authorization of Dana Holding Corporation. Unauthorized use may result in prosecution. Containment遏制 Isolating the customer from defects. 將不合格產(chǎn)品隔離，防止流到客戶 Containment 遏制 Purpose – Process – Product目的 流程 產(chǎn)品 ? Purpose目的 : ? Provide a focused effort to isolate the customer from discrepant products – especially when the normal process is known to be weak 通過努力 ，將不合格產(chǎn)品隔離，防止流到客戶 特別是過程很弱時。 ? Process流程 : ? Definition and implementation of a formal process to:定義和實施一個正式的流程 ?Conduct redundant inspection指導(dǎo)額外的檢驗 ?Collect data and information 收集數(shù)據(jù)和信息 ?Perform Data driven corrective actions 基于數(shù)據(jù)制定糾正措施 ? Product產(chǎn)品 : ? Customers isolated from bad parts resulting in greater customer satisfaction and more business for the supplier 防止不合格品流到客戶，從而使客戶更滿意，為供應(yīng)商帶來更多的業(yè)務(wù) ( Pathway to 0 PPM 通往 0PPM的路徑 ) CLASS ACTIVITY 1– 30min Initial Defect 課堂活動 1–30分鐘 最初的缺陷 ? BUILDING HONGBAOs建立紅包 ? Supplier供應(yīng)商 ? Receiving進料檢驗 ? Assembly Coin To Envelope將硬幣裝進紅包 ? Assembly Note To Envelope將標簽裝進紅包 ? Assembly Tab To Envelope將紅包封上 ? Warehouse 倉庫 ? Shipping 發(fā)交 ? Customer客戶 Step 1第一步 : Stop the Flow of Bad Parts停止不合格品流動 ? Look for the specific defect找具體的缺陷 ? Differentiate the “good” from the “suspect”將合格產(chǎn)品和可疑產(chǎn)品區(qū)分開。 Distin c t lo ca tio n187。 Bo u n d ary S a m p lesMe th o d s an d Pr a ct ices187。 Data Co l lec tio n187。 Distin c t lo ca tio n187。 Bo u n d ary S a m p lesMe th o d s an d Pr a ct ices187。 Data Co l lec tio n187。此外，如果不合格品在生產(chǎn)線的中部被發(fā)現(xiàn)，那么流到先為的概率就會大大地降低 5. Typically the top 5 defects from that line are put on the 典型的問題來設(shè)置質(zhì)量門 What are Quality Gates質(zhì)量門是什么 ? ? Quality gates can be used to improve the visibility of quality in the production process as well as being used to measure and monitor quality in real time at strategic ，同時也用于在關(guān)鍵點實時的測量和監(jiān)控質(zhì)量 ? Quality gates are designed to facilitate the detection, discussion and resolution of Issues and problems through a collaborative effort to improve the quality of ，通過團隊的努力，促進質(zhì)量問題的探測、討論和解決，從而提升產(chǎn)品質(zhì)量 Its more then just in process inspection 不僅僅是過程檢驗 Why Use Them?為什么要使用質(zhì)量門 ? Model of accountability and responsibility for production ? The ability to detect and rectify problems early 題的能力 ? Predetermined expectations of acceptable levels of ? Documentation and monitoring of issues and actions throughout the production /監(jiān)控，生產(chǎn)周期的行動 ? The creation of a store of corporate Benefits of Implementing實施后的受益 Assessment Framework評估框架 “statistical risk”統(tǒng)計風(fēng)險 Is a Quality Gate Necessary?質(zhì)量門是否是必要的？ Quality Gates質(zhì)量門 How are they set up?如何設(shè)置 1. The gate should be as close to the defect occurrence as possible and situated such that the inspector can record 能的和問題發(fā)生的地方接近，同時方便檢查人員記錄數(shù)據(jù) 2. For each defect an alarm limit is calculated based on the occurrence of the ，基于問題發(fā)生的頻次計算警戒線 3. A data recording sheet and immediate response sheet are given to the gate inspector. 給質(zhì)量門的檢查人員一個數(shù)據(jù)記錄表和反應(yīng)表 4. A verification station is identified or created after the gate towards the end of the production line to measure how well the gate worked. 在生產(chǎn)線線尾設(shè)定驗證的崗位，測量質(zhì)量門的有效性 5. The inspector at the verification station must be equipped to record any defects that they may ，記錄他們發(fā)現(xiàn)的任何問題 ? 6 Components6個方面 : – Placement 位置 Where will it be located?位置設(shè)定在哪？ – Quality Measures 質(zhì)量測量 What will we check and how?測量什么，怎么測量？ – Roles角色 Who will check and who will be notified?誰檢查，通知誰？ – Tolerance限度 What level is acceptable?什么樣的水平是可以接受的 – Actions 行動 Response to findings? ESCALATION 問題的反應(yīng)？升級 – Evaluation評估 Review and trend analysis 回顧，趨勢分析 6 Items To Consider During Setup 設(shè)置質(zhì)量門要考慮的 6個方面 Quality Gate Documents質(zhì)量門的文件 Quality Gate Documents質(zhì)量門的文件 Example of a Quality Gate Board:質(zhì)量門看板的例子 Trend charts for each defect每個問題的趨勢圖 Enter and Exit charts for each defect每個問題進 /表圖表 The immediate response sheets for each 個班次快速反應(yīng)表 Corrective Actions for each 措施 Quality Gate Board質(zhì)量門看板 P R O G R A M N A M E Q U A LI TY G A TE B O A R DG a t e E n t r y G a t e E x i t D a i l y A d m i nD e f e c t 1 C o r r e c t i v e A c t i o n W e e k l y C h a m p i o nD e f e c t 2 C o r r e c t i v e A c t i o n W e e k l y C h a m p i o nD e f e c t 3 C o r r e c t i v e A c t i o n W e e k l y C h a