精益生產(chǎn)管理方式(英文版)-wenkub
2023-02-09 11:45:59 本頁面
【正文】 ever send defects !Check, Do, VerifyOne Piece Flow Your customer is the next step in the process. Give to your customer, exactly what they need ( 1 item), exactly when they need it, done perfect every time.Tenants of 1 pcs Flow? Do Not Make Defects? Do Not Pass Along Defects? Do Not Accept DefectQuality, Quality, Quality…Defects are the Worst Kind of WasteSystem of manufacturing in which the final process withdraws the parts it needs from the precedingprocess at exact timing intervals, in the exact standardized amount needed.Pull Production Methodology SequenceDefinitionRef Material Presentation training for explanation on Supermarket definition and useParts13456789102Assembly LineCell or ChakuChaku lineSupplierMaterialInformationSupermarketEmpty containerFull containerLegend1 Sequence / TimingPull Production Methodology SequenceJIT JidokaeGPS for GPCHeijunkaLevel LoadingSequencing?Finding a balance between the volume of work that your anization needs to do and your capacity?Adjusting a production schedule to meet unexpected changes in customer demand?Ordering the production in such a fashion to achieve the desired TAKT for all itemstaken from memory JoggerLeveled production meanslowering the peaks amongthe daily production volumesas much as possible and making the production flow smooth and unflucuating. In general, the more fluctuations you in the production flow, the more muda you end up having. That is because the capacity and capability of a line tends to be set at a level that meets the peak production demand rather than the average demand. If the production line produces only a single product, you may be able to reduce muda simply by adjusting the production schedule and staffing level. But if you want to produce consistently at an average level where you have many different kinds of products to produce in a single line, you have to do the averaging not just in volume but in kinds as well. This way of averaging both volume and in kinds is called production leveling or heijunka in Japanese.Leveled ProductionAmount of products that can be soldHEIJUNKAAverage by total volumeAverage by model Leveled Load Production? Build to forecast? Build to FG inv? Build after order is received
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