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2023-07-11 00:20:57 本頁面
 

【正文】 . at job site, the evidence to confirm life of sharpening is the higher of the blanking, punched hole or punched parts. Because all finished parts had been blanked ,so it is especially for the pound dies. Therefore, the analyse of burr and measurement is especially important when do them as enterprise standardization or checked with the height of punching part.The initial error usually is the minimal through the whole life of die. Its magnitude depend on the accuracy of manufacture, quality, measure of the punching part, thickness of panel, magnitude of gap and degree of homogeneity. The accuracy of manufacture depend on the manufacture process. For the 1 mm thicked pound punching part made in medium steel, the experimental result and productive practice all prove that the burr of dies which produced by spark cutting are higher 25%~~30% than produced by grinder ,NC or CNC. The reason is that not only the latter have more exact machining accuracy but also the value of roughness Ra is less one order than the formmer, it can be reached . Therefore, the die’s initial blanked accuracy depends on the accuracy of manufacture, quality and so on. The normal error of the punch die is the practicable error when the fist cutter grinding and the last cutter grinding before the die produce the last qualified product. As the increase of cutter grinding, caused the measure the nature wear of the dies are gradual increasing, the error of punching part increase also, so the parts are blew proof. And the die will be unused. The hole on the part and inner because the measure of wear will be small and small gradually, and its outside form will be lager in the same reason. Therefore, the hole and inner form in the part will be made mould according to oneway positive deviation or nearly equal to the limit max measure. In like manner, the punching part’s appearance will be made mould according to oneway negative deviation or nearly equal to limit mini measure. For this will be broaden the normal error, and the cutter grinding times will be increased, the life will be long. The limit error in punching parts are the max dimension error which practicable allowed in the parts with limit error. This kind of parts usually are the last qualified products before the die discard.For the all classes of dies, if we analyse the fluctuate, tendency of increase and decrease and law which appeared in the die’s whole life, we will find that the master of the error are changeless。 and the punching part are punched with progressive die, the gap C=7%t (single edge) , initial accuracy are IT11, and have an more rough surface, even can see the gap with eyes. In the usual situation, flushes a material and its thickness t is theselection punching gap main basis. Once the designation gap haddetermined flushes the plane size the fixed error main body。39。, generally all in177。但其準(zhǔn)確性的沖壓零件的尺寸和位置精度線性幾乎取決于沖裁下料精度。在現(xiàn)場,確定沖模刃磨壽命的依據(jù)是沖件沖孔與落料的毛刺高度。其大小主要取決于沖模的制造精度與質(zhì)量及沖件尺寸、料厚以及間隙值大小與均勻度。因此,沖模的制造精度與質(zhì)量等因素決定了沖模的初始沖壓精
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