【正文】
1 Total Productive Maintenance OFFICE 辦公室 : ; :; : 2 Process Certification QCPC Root Cause / Corrective Action SetUp Reduction Standard Work Mistake Proofing Market Feedback Analysis 6S Quality Clinic Activity Total Productive Maintenance ACE Office Qualifying Level TPM 3 程序驗(yàn)證 全面性生產(chǎn) 維護(hù) 質(zhì)量診斷程序 圖表 根本原因 修正行動(dòng) 減少生產(chǎn) 準(zhǔn)備 標(biāo)準(zhǔn)化 作業(yè) 防誤措施 市場(chǎng)反饋 分析 6S 質(zhì)量診斷 活動(dòng) 全面生產(chǎn)性維護(hù) ACE 辦公室合格水平 4 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生產(chǎn)性維護(hù)是一種設(shè)備管理策略以提高設(shè)備效率。 Or, in other words... Treating the equipment like it is your own! 或者,換句話說(shuō) ……. 對(duì)待設(shè)備就象它是你自己的 一樣! TPM 全面生產(chǎn)性維護(hù) 5 TPM Key Concept TPM的重要概念 ? Left neglected... Equipment Breaks Down ? 如果不重視 … 設(shè)備很快就會(huì)壞 TPM’s focus is to prevent problems before equipment breaks. TPM 的焦點(diǎn)是要在設(shè)備出故障 以前 防止問(wèn)題出現(xiàn)。 In the past, maintenance focused on fixing equipment after it broke. 過(guò)去,維護(hù)工作總是集中在設(shè)備壞了 以后 對(duì)其進(jìn)行修理。 6 Total Productive Maintenance is a New Way of Working 全面生產(chǎn)性維護(hù)是一種全新的工作方式 TPM Attitude: TPM態(tài)度: “We are all responsible for our equipment.” “我們所有人對(duì)我們的設(shè)備負(fù)責(zé)?!? Old Attitude: 過(guò)去的態(tài)度: “I operate, you fix.” “我操作,你修理?!? “I fix, you design.” “我處理,你設(shè)計(jì)?!? “I design, you operate.” “我設(shè)計(jì),你操作?!? 7 Hidden Defects 隱藏的問(wèn)題 Failures 故障 Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking, overheating, vibration, noise, and other abnormalities. 磨損、松馳、泄露、灰塵、污垢、腐蝕變形、原材料粘黏、表面磨損、裂縫、過(guò)熱、震動(dòng)、噪音及其它不正?,F(xiàn)象。 Tip of the Iceberg 冰山的頂端 8 Component Failure 部件 失靈 Typical Causes of Equipment Breakdown 典型的設(shè)備故障原因 Failure to replace toner 更換 墨盒失敗 Paper jam 卡 紙 I wonder what’s going to fail next? 我想下面還會(huì)出什么 問(wèn)題呢? Dirt and contamination 灰 塵和污染 Out of paper 缺 紙 9 TPM Benefits TPM的益處 ? Reduced maintenance costs ? 減少維護(hù)費(fèi)用 – Breakdown maintenance is 10 times more costly than planned maintenance – 故障維修費(fèi)用是有計(jì)劃進(jìn)行維護(hù)費(fèi)用的 10倍以上 ? Enhanced safety 提高安全性 – Find exposed wires, open belts, missing guards, loose hardware – 發(fā)現(xiàn)暴露在外的電線、松開(kāi)的安全帶、缺少防護(hù)、松開(kāi)的部件 ? Reduced waste 減少浪費(fèi) – Prevents loss of lubricant, pressed air – 防止?jié)櫥?、壓縮空氣的浪費(fèi) ? Improved quality 提高品質(zhì) – Equipment