【正文】 洛陽理工學(xué)院畢業(yè)設(shè)計 I 廊坊太行水泥有限公司 5200t/d 熟料新型干法水泥生產(chǎn)線燒成窯尾工藝設(shè)計 —— , ， 水泥 摘 要 本設(shè)計是廊坊太行水泥有限公司 5200t/d 熟料新型干法水泥生產(chǎn)線燒成窯尾—— , ， 水泥的工藝設(shè)計，設(shè)計過程經(jīng)過廠址選擇、全廠布局、窯的選型、物料平衡計算、各生產(chǎn)車間工藝設(shè)計及主機選型、物料的儲存和均化、重點車間設(shè)計等步驟。窯尾系統(tǒng)是由 TDF 分解爐、旋風(fēng)筒、連接管道及附件（空氣炮、撒料盒、翻板閥、吹堵系統(tǒng)等 )組成。 本次 設(shè)計在配料計算基礎(chǔ)上，進行了物料平衡、儲庫平衡、主機平衡計算，并以此為依據(jù)，對全廠儲庫、主機及輔機進行了選型和工藝布置；重點對燒成窯尾進行了工藝計算、設(shè)備規(guī)格設(shè)計、工藝布置設(shè)計。整個設(shè)計中采用了目前國內(nèi)外水泥行業(yè)較為先進的技術(shù)和設(shè)備（如第四代篦冷機、低壓損雙系列預(yù)熱器、TDF 分解爐、立式生料磨、雙循環(huán)水泥粉磨系統(tǒng)等），最大限度的降低能耗，設(shè)計熟料燒成能耗 3000kJ/kg，水泥綜合電耗小于 85kwh/t，減少基建投資，又最大限度的提高產(chǎn)量、質(zhì)量，做到環(huán)保，技術(shù)經(jīng)濟指標先進、合理。 關(guān)鍵詞 ： 水泥廠設(shè)計 , 燒 成窯尾，懸浮預(yù)熱器， TDF 分解爐 洛陽理工學(xué)院畢業(yè)設(shè)計 II THE END OF KILN TECHNIC FOR 5200T/D RIPE MATERIAL NEW TYPE DRY PROCESS CALCINATIONS WORKSHOP—— , ， . ABSTRACT This design is aim at the end of kiln technic for 5200t/d ripe material new type dry process calcinations workshop—— , ， . The end of kiln is posed of TDF break down furnace, cyclone canister , joint pipeline and attachment (box for sprinkling powder/flap trap/system of blow and block up, and so on). This design carried on the material balance, reservoir balance and host balance calculation which were based on the calculation of the ingredients, and as a basis, the whole plant reservoir, main and auxiliary machinery having been selected and carried on the layout process。 and then it was carried on the process calculation, equipment specification design, process layout design which were focus on the firing kiln. The whole design choose the technology and equipment which are relatively advanced in national and international cement industry(such as the third generation of cooler, Low pressure drop preheater , TDF calcine, Vertical raw mill, cement grinding system with double circulation), it could maximum decrease the energy consumption, energy consumption for clinker design 2980kJ/kg, cement integrated power consumption is less than 85 kwh/t and investment of capital construction, in the same time, it also maximum enhance the yield and quality, satisfy the requirement of protecting environment and make the technical economic index advanced and reasonable. KEY WORDS: cement clinker design, firing kiln, suspension preheater, TDF break furnace. 洛陽理工學(xué)院畢業(yè)設(shè)計 III 目 錄 前 言 ......................................................................................................... 1 第 1 章 工藝設(shè)計的指導(dǎo)思 想與原則 ....................................................... 3 總體設(shè)計 ....................................................................................... 3 指導(dǎo)思想 ....................................................................................... 4 設(shè)計原則 ....................................................................................... 4 廠址選擇 ....................................................................................... 7 第 2 章 配料計算 ...................................................................................... 9 畢業(yè)設(shè)計原始資料 ....................................................................... 9 設(shè)計內(nèi) 容 ..................................................................................... 10 配料計算 ..................................................................................... 10 確保熟料率值的組成 .......................................................... 10 熟料熱耗的確定 ..................................................................11 配料計算 .....................................................................................11 計算煤灰摻入量 ................................................................. 12 假設(shè)原料配比，計算配料數(shù)據(jù)及生料成分 ....................... 12 計算熟料化學(xué)成分與率值 .................................................. 13 計算濕原料的配合比 .......................................................... 14 第 3 章 物料平衡 .................................................................................... 15 回轉(zhuǎn)窯尺寸的計算方法與規(guī)格的確定 ..................................... 15 窯型和規(guī)格的選取 .............................................................. 16 窯的臺時產(chǎn)量標定 .............................................................. 17 計算燒成系統(tǒng)的生產(chǎn)能力 .................................................. 18 原、燃材料消耗定額的計算 ..................................................... 18 生料消耗定額 ..................................................................... 18 干石膏、干混合 材消耗定額 .............................................. 19 第 4 章 主機平衡 .................................................................................... 23 主機設(shè)備及工作制度 ................................................................. 24 洛陽理工學(xué)院畢業(yè)設(shè)計 IV 第 5 章 儲庫平衡 .................................................................................... 28 庫的預(yù)計儲期及儲量 ................................................................. 28 堆場和堆棚規(guī)格的確定 .............................................................. 29 石灰石預(yù)均化堆場 .............................................................. 29 輔助材料（砂巖、油頁巖、硫酸渣、鐵礦石）堆堋 ....... 30 石膏和混合材堆棚 .............................................................. 31 原煤堆場 ............................................................................. 32 儲庫的選型計算 ...................................................................... 33 石灰石調(diào)備庫 ..................................................................... 34 砂巖庫 ................................................................................. 34 油頁巖庫 ............................................................................. 34 鐵礦石庫 ............................................................................. 34 硫酸渣庫 ............................................................................. 35 生料庫 ................................................................................. 35 熟料庫 ................................................................................. 35 熟料配料庫 ......................................................................... 36 礦渣庫 ..............................................................