【正文】 I 氣門搖臂軸支座的機(jī)械加工工藝及夾具設(shè)計(jì) 摘 要 機(jī)械加工行業(yè)作為一個(gè)傳統(tǒng)而富有活力的行業(yè)，近些年取得了突飛猛進(jìn)的發(fā)展，在新經(jīng)濟(jì)時(shí)代，行業(yè)呈現(xiàn)了新的發(fā)展趨勢(shì)，由此對(duì)其它的質(zhì)量，性能要求有了新的變化?，F(xiàn)在機(jī)械加工行業(yè)發(fā)生著結(jié)構(gòu)性變化，工藝工裝的設(shè)計(jì)與改良已成為企業(yè)生存和發(fā)展的必要條件，工藝工裝的設(shè)計(jì)與改良將直接影響加工產(chǎn)品的質(zhì)量與性能。 首先介紹了氣門搖臂軸支座的作用和工藝分析，其次確定毛坯尺寸，然后進(jìn)行了工藝規(guī)程設(shè)計(jì)，最后進(jìn)行夾具設(shè)計(jì)。通過對(duì)氣門搖臂軸支座進(jìn)行研究，來進(jìn)行加工工藝和夾具設(shè)計(jì)，氣門搖臂軸支座零 件為鑄件，具有體積小，零件結(jié)構(gòu)簡(jiǎn)單的特點(diǎn)，由于面比孔容易加工，所以在制定工藝規(guī)程時(shí)，就采用先加工面，再以面為基準(zhǔn)來加工孔的方法，其中各工序夾具都采用專用夾具，其機(jī)構(gòu)設(shè)計(jì)簡(jiǎn)單，方便且能滿足要求。 關(guān)鍵詞： 氣門搖臂軸支座；工藝分析；工藝規(guī)程設(shè)計(jì)；夾具設(shè)計(jì) II Abstract Machining industry, as a traditional and vibrant industry, has been rapidly developed for a few past decades. In the new economic area, the industry presented a new development trend, and the trends also changes the quality and the performance of the production in some new abstracts. Machining industry is now taking place in structural changes, process design and improvement of equipment has bee the necessary conditions of the enterprise survival and development, process equipment design and improved products directly affect the quality and performance. This article introduces the role and process analysis of the valve rocker arm bearing support , followed by determining blank size, and then proceed to order the design process, the final fixture design. What will be designed is The machining process and fixture design of the Valve Rocker Arm Bearing support, which has the characteristics of three abstract. its ponents for castings, with a small size, simple structure and the characteristics of parts, because the surface is easier than the easy processing, point of order in the development process, the surface on the first processing , and then to surface as a benchmark to other processing, including the processes used special fixture, and its design is simple, convenient and can meet the requirements. Keywords: Valve rocker arm bearing support。 Process analysis； Process design；Fixture design III 目 錄 摘 要 ......................................................................................................................... I Abstract ....................................................................................................................... II 第 1 章 緒論 ............................................................................................................ 1 本設(shè)計(jì)的內(nèi)容及意義 .............................................................................. 1 課題設(shè)計(jì)的意義 ........................................................................... 1 設(shè)計(jì)內(nèi)容 ....................................................................................... 1 課題背景知識(shí) ........................................................................................... 2 零件作用 ....................................................................................... 2 柴油機(jī)相關(guān)知識(shí)介紹 ................................................................... 3 機(jī)械加工工藝相關(guān)知識(shí) ............................................................... 5 夾具的設(shè)計(jì)與作用 ......................................................................... 6 第 2 章 氣門搖臂軸支座的機(jī)械加工工藝規(guī)程設(shè)計(jì) ........................................ 10 零件的工藝分析及生產(chǎn)類型的確定 ................................................... 10 零件的作用 ................................................................................. 10 零件的工藝分析 ......................................................................... 10 確定零件的生產(chǎn)類型 ..................................................................11 選擇毛坯種類繪制毛坯圖 .................................................................... 12 選擇毛坯種類 ............................................................................. 12 確定毛坯尺寸及機(jī)械加工總余量 ............................................ 13 設(shè)計(jì)毛坯圖 ................................................................................. 14 繪制毛坯圖 ................................................................................. 15 選擇加工方法，制定工藝路線 ............................................................ 15 定位基準(zhǔn)的選擇 ......................................................................... 15 零件的表面加工方法的選擇 .................................................... 17 加工階段的劃分 ......................................................................... 17 工序的集中與分散 ..................................................................... 18 工序順序的安排 ......................................................................... 18 確定工藝路線 ............................................................................. 19 加工設(shè)備及工藝裝備選擇 ........................................................ 20 IV 工序間加工余量的確定 ............................................................. 21 切削用量以及基本時(shí)間定額的確定 ........................................ 22 第 3 章 氣門搖臂軸支座零件專用夾具的設(shè)計(jì) ................................................ 37 確定夾具的結(jié)構(gòu)方案 ............................................................................ 37 確定定位方案，選擇定位元件 ................................................ 37 確定導(dǎo)向裝置 ............................................................................. 39 確定夾緊機(jī)構(gòu) ............................................................................. 40 確定輔助定位裝置 ..................................................................... 41 設(shè)計(jì)夾具體 ............................................................................................. 42 結(jié) 論 ........................................................................................................................ 45 致 謝 ........................................................................................................................ 46 參考文獻(xiàn) .................................................................................................................. 47 V CONTENTS Abstract ..................................................................................................................