tpm全面生產(chǎn)性維護概述(ppt33頁)-展示頁
2025-03-18 20:52本頁面
【正文】 ntenance Manufacturing 生產(chǎn)部門 1 Process Certification TPM QCPC Root Cause / Corrective Action SetUp Reduction Standard Work Mistake Proofing Market Feedback Analysis 6S Quality Clinic Activity Total Productive Maintenance ACE Manufacturing Qualifying Level 2 程序驗證 全面性生產(chǎn) 維護 質量診斷程序 圖表 根本原因 修正行動 減少生產(chǎn) 準備 標準化 作業(yè) 防誤措施 市場反饋 分析 6S 質量診斷 行動 全面生產(chǎn)性維護 ACE 生產(chǎn)部門合格水平 3 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生產(chǎn)性維護是一種設備管理策略以提高設備效率。 Or, in other words... Treating the equipment like it is your own! 或者，換句話說 ……. 對待設備就象它是你自己的 一樣！ TPM 全面生產(chǎn)性維護 4 TPM Key Concept TPM的重要概念 ? Left neglected... Equipment Breaks Down ? 如果不重視 … 設備很快就會壞 TPM’s focus is to prevent problems before equipment breaks. TPM 的焦點是要在設備出故障 以前 防止問題出現(xiàn)。 5 Total Productive Maintenance is a New Way of Working 全面生產(chǎn)性維護是一種全新的工作方式 TPM Attitude: TPM態(tài)度： “We are all responsible for our equipment.” “我們所有人對我們的設備負責?！? “I fix, you design.” “我處理，你設計?！? 6 Hidden Defects 隱藏的問題 Failures 故障 Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking, overheating, vibration, noise, and other abnormalities. 磨損、松馳、泄露、灰塵、污垢、腐蝕變形、原材料粘黏、表面磨損、裂縫、過熱、震動、噪音及其它不正常現(xiàn)象。 – PM Completed? 生產(chǎn)性維護完成了嗎？ – Pressure gage 壓力計 – Sight glass 視鏡 – Arrows for motor rotation and fluid circulation馬達旋轉和潤油指示箭頭 – markings for spare parts and fluids. – 備用零件和潤滑油記號 Making PM devices more accessible. ? 使生產(chǎn)性維護設備更容易獲得 – Filters, fittings made more accessible 過濾器、各種裝置 – Transparent panels to facilitate inspection 明了易讀的儀表盤便于檢查 9 TPM Benefits TPM的益處 ? Reduced maintenance costs ? 減少維護費用 – Breakdown maintenance is 10 times more costly than planned maintenance – 故障維修費用是有計劃進行維護費用的 10倍以上 ? Enhanced safety 提高安全性 – Find exposed wires, open belts, missing guards, loose hardware – 發(fā)現(xiàn)暴露在外的電線、松開的安全帶、缺少防護、松開的部件 ? Reduced waste 減少浪費 – Prevents loss of lubricant, pressed air – 防止?jié)櫥?、壓縮空氣的浪費 ? Improved quality 提高品質 – Equipment more capable of holding tolerance – 設備抗性增強 ? Less down time, longer life縮短停工時間，壽命更長 10 12 TPM Qualifying Activities ? ACE Element Awareness Training ? Lock Out/Tag Out awareness training available for all employees (with annual refresher) ? Operators of high hazard equipment informed of machine specific hazards ? Assessment of machine specific safeguarding (SP008) issues ? Lock Out/Tag Out Equipment Available Review Only Action Items ? Assess all Equipment A, B C ? Implement written Lock Out/Tag Out procedure ? Walk around safety check on 100% of A/B equipment ? PM Schedule for 100% of A/B equipment ? Cleaning on 100% of A/B equipment ? Track downtime history ? Top ten downtime equipment identified 11 12 項 TPM 合格行動 ? ACE 內容認知培訓 ? 鎖定 /標識 認知培訓，針對所有員工（每年的復習進修者） ? 告知高危險設備操作員有關機器的詳細危險 ? 機器的特殊防護措施（ SP008）問題評估 ? 可用的鎖定 /標識設備 僅用于檢查 行動內容 ? 評估所有 A, B C類設備 ? 完成寫好的鎖定 / 標識程序 ? 所有 A/B類設備的安全巡查 ? 所有 A/B類設備的生產(chǎn)性維護進度表 ? 清潔所有 A/B類設備 ? 追溯停工歷史 ? 確認的十大停工設備 12 PURPOSE of Lockout/Tagout 鎖定 /標識的目的 To prevent you or someone else from inadvertently turning a power source on and causing a potential injury o
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