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【正文】 oduction CK 19990210 24 產(chǎn)品先期質(zhì)量策劃 APQP 產(chǎn)品設(shè)計(jì)和開(kāi)發(fā) Product Design and Development ? 輸出 ? 設(shè)計(jì)部門(mén)： ? DFMEA ? 可制造性和裝配設(shè)計(jì) ? 設(shè)計(jì)驗(yàn)證 ? 設(shè)計(jì)評(píng)審 ? 樣件制造 ? 工程圖樣、規(guī)范、材料規(guī)范 ? 圖樣和規(guī)范的更改 QSIQAPart 1QS Introduction CK 19990210 25 產(chǎn)品先期質(zhì)量策劃 APQP 產(chǎn)品設(shè)計(jì)和開(kāi)發(fā) Product Design and Development ? 輸出 ? 策劃小組 ： ? 新設(shè)備、工裝和設(shè)施要求 ? 特殊產(chǎn)品和過(guò)程特性 ? 量具 /有關(guān)試驗(yàn)裝備要求 ? 小組有關(guān)可行性承諾和管理者支持 QSIQAPart 1QS Introduction CK 19990210 26 產(chǎn)品先期質(zhì)量策劃 APQP 過(guò)程設(shè)計(jì)和開(kāi)發(fā) Process Design and Development 計(jì)劃批準(zhǔn) 樣品和試制 試生產(chǎn) 量產(chǎn) 計(jì)劃 /定義 產(chǎn)品設(shè)計(jì)開(kāi)發(fā) 的驗(yàn)證 過(guò)程設(shè)計(jì)開(kāi)發(fā) 的驗(yàn)證 產(chǎn)品和過(guò)程 的確認(rèn) . 審核和糾正 措施反饋 產(chǎn)品發(fā)展 過(guò)程設(shè)計(jì)開(kāi)發(fā) 產(chǎn)品和過(guò)程的確認(rèn) 生產(chǎn) 審核和糾正措施反饋 計(jì)劃 計(jì)劃 QSIQAPart 1QS Introduction CK 19990210 27 產(chǎn)品先期質(zhì)量策劃 APQP 過(guò)程設(shè)計(jì)和開(kāi)發(fā) Process Design and Development ? 輸出 ? 包裝標(biāo)準(zhǔn) ? 產(chǎn)品 /過(guò)程質(zhì)量體系評(píng)審 ? 過(guò)程流程圖 ? 場(chǎng)地平面布置圖 ? 特性矩陣圖 ? PFMEA Workplace Organization 工作場(chǎng)地組織 T R A S H T O W E L S G L O V E S TOOLS QSIQAPart 1QS Introduction CK 19990210 28 Flow Manufacturing 流動(dòng)制造 Coating Machining Welding Pressing Our integrated line is balanced to meet customer demand. Our people are flexible, and WIP is down due to single piece flow. Now that we do quick changeovers, we can run every part every day. QSIQAPart 1QS Introduction CK 19990210 29 SU MM A RY O F T I M EP R O C E S S F L O W C H A R T P A G E __ O F ___P R O C E S S : __ ____________ _________________ ______________C O M P L E T E D B Y : _ __________ _ D A T E _ ________P R O C E S SI N S P E C T I O NH A N D L ES T O R ET Y P E O F A C T I V I T YS T E P SI N V O L V E DD I S T A N C E T R A V E L E DVAL U E T I M E ( V ) N O N VAL U E T I M E ( N V )VA I ND EX = %V* * V + N V= =F T .%D E L A YD e t a i l s O fPROCESSHANDLEINSPECTIONDELAYT I M E( h o u r s )C O M M E N T SPR OC ES S S T EPOverproductionCorrectionMatl. Mvmt.ProcessingInventoryT Y PE S O F W A ST EP A G E T O T A LPr e s e n tPr o p o s e dM e t h o dNVVWaitingMotionSTORE6 / 5 / 9 7* * V + N V = L EA D T I MEDISTANCEMOVEDTRANSFERQUANTITYR aw S tor ag eM ov e to P r oc e s s 1W ai t/C ha ng eo v erP r oc e s s 1W ai t fo r l ot s i z eM ov e to i ns p ec ti o nIn s pe c ti onM ov e to P r oc e s s 2W ai t/C ha ng eo v erP r oc e s s 2W ai t fo r l ot s i z eM ov e to s to r a geS t or eIn s pe c ti on at s to r a geM ov e to P r oc e s s 3W ai t/C ha ng eo v erP r oc e s s 3M ov e to w as hW as h P a r tM ov e to P r oc e s s 4P r oc e s s 414 4.1 2.1 2.0 052. 88.1 2.0 4.1 2.2 4
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