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化工廠常用pssr檢查表-文庫吧資料

2025-07-06 21:28本頁面
  

【正文】 larms and instruments?Emergency devices (including shutdown systems and isolation systems)?Fire protection equipment?Piping systems (incl. Components, for example, valves, excess flow valves, expansion bellows) in critical service?Key processtoservice tieins?Electrical earthening, grounding, bonding?MCC starters?Emergency alarm and munication system?Monitoring devices and sensors?Pumps?Lifting equipment?Has a reliability engineering analysis been considered/ pleted for PSM critical equipment?Is the equipment inspected by any outside body and certificates on file (for example, CE marking, lifting equipment test certificates, pressure systems regulations, and other items)?Have all missioning tests or inspections been identified (for example, pressure, or leak tests, passivating procedures)?OPERATING PROCEDURES AND SAFE WORK PRACTICESHave standard operating procedures been prepared/updated and approved?Do the operating procedures cover:Initial startup?Normal startup?Normal operations?Normal shutdowns?Emergency operations including emergency shutdowns?Startup after emergency shutdowns?Startup following turnarounds/prolonged shutdowns?Nonroutine procedure such as equipment cleanouts and preparation of equipment for maintenance?Auxiliary equipment operations including as examples。 nonsafety) and trips (hardwire and software), process alarms and permissive descriptions?Asbuilt drawings covering Pamp。 nonsafety) tests。IDs?Are standard markings used on the relief devices?Are the relief/rupture pressures included on the Pamp。 for example, repetitive tasks, handling operations, machine paced work and prolonged operation?OCCUPATIONAL HEALTHHave all health risks arising from the gases, liquids, dusts, mists, biological hazards or vapors used by, contained in or emitted by this equipment been assessed?Have the health risks been eliminated or are adequate engineering controls utilized to minimize the risks?Has adequate RPE (Respiratory Protective Equipment) been specified in the Operating Procedures?Has the need for an Occupational Health Monitoring Programme been assessed?Has a Monitoring Programme been scheduled?Have the Operating Procedures been reviewed to take into account any additional “health hazards” which may arise from operation or maintenance of this equipment?Has adequate LEV (Local Exhaust Ventilation) been installed, tested, balanced, and entered on an Inspection Schedule? Have adequate inspection/cleaning ports been provided on ductwork?Are relief facilities directed to a safe place away from the workplace?Has a Noise Survey been considered and a Noise Compliance Plan prepared, if required?Has all insulation been identified? Has all pipe work, tanks, and equipment containing hazardous materials been adequately labeled?PROCESS SAFETYPROCESS TECHNOLOGYAre uptodate Material Safety Data Sheets available?Have the hazardous effects of inadvertent mixing of different materials been considered (that is, has a chemical interaction matrix been prepared/updated)? Has the process design basis been documented or updated?Has the control philosophy and sequence of operations been documented?Has the equipment design basis (for example, BPF’s/Pamp。 nonsafety) and/or barriers?Have the correct safety measures been taken to prevent any risk from hot/cold surfaces, ejection of material, failure of parts and their ejection, overheating/fire?Has safe access been provided to the equipment that requires operator and calibration and maintenance personnel access for normal operations, adjustments, service, calibration, maintenance, or repair? Have slip, trip, trap, crush, entanglement, fall, bump, and cut hazards been minimized?Is the equipment provided with the properly identified START/STOP and EMERGENCY controls that are positioned for safe operation without hesitation, or loss of time, and without ambiguity?Is the equipment provided with a clearly identified means to securely isolate it from ALL energy sources?ERGONOMICSHave the workstations, workplace, or equipment been constructed so that need for stooping, bending stretching, overreaching and working overhead during operation has been eliminated or minimized?Has the need to lift, carry, push or pull heavy loads, or parts, been eliminated to the extent possible?Are all display screens, dials and START/STOP/ EMERGENCY buttons positioned so that they are readily visible and accessible by the operating personnel?Have Visual Display Screens been positioned so that interference from glare is reduced to the minimum?Have workstations been designed and equipped so that the operator can adopt a fortable position? (That is, able to stand, or change position and sit upright, angle at elbows and knees 90176。 is general housekeeping acceptable?94.If there is potential for entrapment or exposure, has an EStop been provided?95.If full guarding is in place, has a lockable isolation device been provided?96.Pest control required in room/building?97.MSDS sheets required?98.Sprinklers in rooms?99.Single point of failure condition? Has it been identified? – Record. PSSR Checklist Example A2Prestartup Safety Review ChecklistInspection Date:Department/Area:Project Number:Title/Equipment:Signatures below indicate acceptance that the equipment or project is safe and satisfactory to startup with the exceptions noted.Engineering / MaintenanceDateEHS GroupDateQA GroupDateManufacturing / OperationsDateProject EngineerDateProcess EngineeringDate ChecklistItem No.Details (reference category/item no.)ResponsibilityCompleteSign amp。如果沒有,記錄無74.Is there a standard operati
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