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E develop a plan for assuring that design goals and reliability goals, as defined and required by the customer, are built into the design制訂計劃,確保設(shè)計能夠?qū)崿F(xiàn)顧客確定的和要求達到的設(shè)計目標(biāo)與可靠性目標(biāo)E gain management mitment 取得管理層的支持APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Inputs (may vary according to product, process, or customer needs):輸入清單輸入清單 (不同產(chǎn)品、過程或顧客需要,可所有不同 ):E Voice of the Customer 顧客之聲w Customer needs: contact your Sales Dept., Product Engineering, Application Engineering, etc., whichever are applicable 顧客需求:與銷售部、產(chǎn)品設(shè)計部、應(yīng)用工程部等了解顧客需 求的部門取得聯(lián)系E Marketing needs: consult your Marketing group 市場需求:請市場開發(fā)小組提供咨詢意見E Business Plan/Marketing Strategy: consult your business unit, operational director, customer management (might be confidential) 業(yè)務(wù)計劃 /市場開發(fā)戰(zhàn)略:請業(yè)務(wù)部門、經(jīng)營主管、顧客管理部門提供咨詢意見 (可能需保密 ) Phase 1, Plan and Define Program第一階段 , 計劃和確定項目APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Inputs (may vary according to product, process, or customer needs):輸入清單輸入清單 (不同產(chǎn)品、過程或顧客需要,可所有不同 ):E Benchmarking Data (internal and external): . petitive analysis, cost information, reliability, process equipment benchmarks 基準評測 (內(nèi)部和外部 ):如競爭力分析、成本信息、可靠性、生產(chǎn)設(shè)備基準評測等E Product/Process Assumptions: consult design and manufacturing standards產(chǎn)品 /過程設(shè)想:查閱設(shè)計和制造標(biāo)準 Phase 1, Plan and Define Program第一階段 , 計劃和確定項目APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Inputs (may vary according to product, process, or customer needs):輸入清單輸入清單 (不同產(chǎn)品、過程或顧客需要,可所有不同 ):ELessons learned: systems are being developed to share lessons learned with divisional personnel經(jīng)驗教訓(xùn):建立一套系統(tǒng),使大家能夠共享經(jīng)驗教訓(xùn)EProduct Reliability Studies: as defined and required by the customer產(chǎn)品可靠性研究:根據(jù)顧客意見和要求進行ECustomer Inputs: other information they can provide顧客輸入:他們可提供的其它信息 Phase 1, Plan and Define Program第一階段 , 計劃和確定項目APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs (may vary according to product, process, or customer needs): 輸出清單輸出清單 (不同的產(chǎn)品,過程或顧客需求可有所不同 )E Design Goals: measurable characteristics and attributes with target values where applicable設(shè)計目標(biāo):可測量的產(chǎn)品特性和屬性,可能的情況下提出量化指標(biāo)E Reliability Goals: performance over the life of the product under normal conditions可靠性目標(biāo):產(chǎn)品在正常使用條件下壽命周期內(nèi)的性能E Quality Goals: measured as Ppk, Cpk, first time quality, ppm, DPTV, scrap reduction質(zhì)量目標(biāo):可用 Ppk、 Cpk、初次檢驗質(zhì)量、 ppm、 DPTV和廢品降低率等指標(biāo)確定 Phase 1, Plan and Define Program第一階段 , 計劃和確定項目APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs (may vary according to product, process, or customer needs): 輸出清單輸出清單 (不同的產(chǎn)品,過程或顧客需求可有所不同 )EPreliminary Bill of Materials初步材料清單EPreliminary Process Flowchart初步過程流程圖EPreliminary KPCs, KCCs: must be documented on the control plan, and, maybe also on the process flow diagram (depending on the customer)初步 KPC、 KCC清單:必須列入控制計劃,有些顧客要求列入過程流程圖 Phase 1, Plan and Define Program第一階段 , 計劃和確定項目APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs (may vary according to product, process, or customer needs): 輸出清單輸出清單 (不同的產(chǎn)品,過程或顧客需求可有所不同 )EProduct Assurance Plan產(chǎn)品保證計劃EManagement Support: demonstrate that planning requirements are met, and concerns are scheduled for resolution 管理支持:表明策劃要求已經(jīng)達到,而且問題的解決已有計劃 Phase 1, Plan and Define Program第一階段 , 計劃和確定項目APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理wa plan to assure that the design goals are met確保設(shè)計目標(biāo)得以實現(xiàn)wmight include 可以包括 :? Reliability, durability apportionment可靠性、耐用性指標(biāo)分解可靠性、耐用性指標(biāo)分解? Function/quality deployment功能功能 /質(zhì)量展開質(zhì)量展開? Risk and roadblock assessment風(fēng)險和困難評估風(fēng)險和困難評估? Failure modes analysis and action plan失效模式分析和措施實施計劃失效模式分析和措施實施計劃 Phase 1, Plan and Define Program第一階段 , 計劃和確定項目Product Assurance Plan,產(chǎn)品保證計劃,產(chǎn)品保證計劃工具APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理 Phase 2,第二階段Timing Chart , 時間表Planning策劃Product Design Development產(chǎn)品設(shè)計和開發(fā) Process Design Development過程設(shè)計和開發(fā)Product Process Validation 產(chǎn)品和過程的確認Production生產(chǎn) Feedback Assessment and Corrective Action反饋評估和改進措施Prototype制作樣件Pilot試生產(chǎn)Launch投入生產(chǎn)Program Approval批準項目Concept Initiation提出概念ProductDesign and Development產(chǎn)品設(shè)計和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w Purpose目的目的E develop the design into near final form使設(shè)計接近定型E verify the design to make sure it meets all requirements對設(shè)計進行驗證,以保證達到全部要求E assess production and quality assurance needs對生產(chǎn)和質(zhì)量保證需求進行評估 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs by Design Group (may vary according to product, process, or customer needs) 由 設(shè)計部門完成的結(jié)果設(shè)計部門完成的結(jié)果 (具體內(nèi)容可根據(jù)產(chǎn)品類型、過程和顧客需求確定 )E Design Failure Mode and Effects Analysis設(shè)計失效模式及后果分析E Design for Manufacturability設(shè)計的制造工藝性E Design Verification and Prototype Build設(shè)計驗證和樣件制造 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs by Design Group (may vary according to product, process, or customer needs) 由 設(shè)計部門完成的結(jié)果設(shè)計部門完成的結(jié)果 (具體內(nèi)容可根據(jù)產(chǎn)品類型、過程和顧客需求確定 )EDesign Verification and Prototype Build設(shè)計驗證和樣件制造EDesign Reviews設(shè)計審查EEngineering Drawings and Changes工程圖紙及其更改EEngineering and Material Specifications技術(shù)要求和材料規(guī)格 Phase 2, Product Design Development 第二階段 ,產(chǎn)品設(shè)計和開發(fā)APQP 一 卿 管 理3/12/2023 7:33:47 PM 一 卿 管 理一 卿 管 理w List of Outputs by Quality Planning Team由 質(zhì)量策劃小組完成的結(jié)果質(zhì)量策劃小組完成的結(jié)果E New Equipment, Tooling, Facilities Reqmts