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模具高速銑削加工技術(shù)(參考版)

2025-07-17 00:30本頁面
  

【正文】 ), best uses the screw type under knife by to reduce the cutting tool load. When processes the mold core, should under the knife then level cut into the work piece as far as possible first from the work piece. The cutting tool cuts into, cuts when the work piece should use as far as possible inclines the type (or round arctype) cuts into, cuts, vertically avoids cutting into, cutting. Uses climbs up the type cutting to be possible to reduce the cutting heat, reduces the cutting tool stress and the work hardening degree, improves the processing quality.2. Half precision workThe mold half precision work essential target is causes the work piece outline shape smoothly, surface finish remainder even, this especially is important regarding the tool steel mold, because it will affect time the precision work cutting tool layer of cutting area change and cutting tool load change, thus influence cutting process stability and precision work surface quality.The rough machining is based on the volume model, the precision work then is based on the face mold. Before develops CAD/The CAM system to the ponents geometry description is not continual, after because has not described in front of the rough machining, the precision work processes the model the average information, therefore the rough machining surface surplus processing remainder distribution and the great surplus processing remainder is unknown. Therefore should fiftyfifty the precision work strategy carry on the optimization after to guarantee half precision work the work piece surface has the even surplus processing remainder. The optimized process includes: After the rough machining the outline putation, the great surplus processing remainder putation, the biggest permission processing remainder determination, is bigger than the biggest permission processing remainder the profile district (for example transition radius and so on scoop channel, corner is smaller than rough machining cutting tool radius region) as well as when half precision work the knife heart path putation to the surplus processing remainder and so on.The existing mold high speed processes CAD/The CAM software has the surplus processing remainder analysis function mostly, and can act according to the surplus processing remainder the size and the distribution situation uses the reasonable half precision work strategy. After like the MasterCAM software provided has tied the shape milling (Pencil milling) and the surplus milling (Rest milling) and so on the method eliminates the rough machining the surplus processing remainder big quoin by to guarantee the following working procedure even processing remainder.3. Precision workThe mold high speed precision work strategy is decided by the cutting tool and the work piece contact point, but the cutting tool and the work piece contact point but changes along with the processing surface curved surface slope and the cutting tool effective radius change. Regarding by the plex curved surface processing which many curved surface bination but bees, should carry on the continuous treating as far as possible in a working procedure, but is not carries on the processing separately to each curved surface, by reduces lifts the knife, under the knife number of times. However, because processes the superficial slope change, if only defines the processing the side to eat the knife quantity (Step over), possibly creates on the slope different surface the actual step of distance nonuniformity, thus influence processing quality.In the ordinary circumstances, the precision work curved surface radius of curvature should be bigger than the cutting tool radius times, by evades the no admittance to the direction suddenly transformation. In the mold high speed precision work, when each time cuts into, cuts the work piece, enters for the direction change should as far as possible use the circular arc or the curve switches over, avoids using the straight line to switch over, by maintains the cutting process the stability.Fifth, concluding remarkThe highspeed cutting technology is one of machining technology main development directions, at present mainly applies in the automobile industry and the mold profession, in the processing plex curved surface domain, work piece itself or the cutting tool system rigidity request high processing domain and so on, is the many kinds of advanced processings technology integration in particular, its is highly effective high grade, esteems for the people. It not only involves to the high speed processing craft, moreover also includes high speed processes the engine bed, the numerical control is systematic, the highspeed cutting cutting tool and CAD/CAM technology and so on. The mold high speed processing technology generally has applied at present in the developed country mold manufacturing industry, but still waited for in our country39。 At the same time the cutting pound can cause the cutting tool edge of a sword the temperature intense change, is easy to cause the crack the production, therefore must pick the oil used/Gas cooling lubrication dry type cutting way. This way may use the pressed gas rapidly the cutting which the cutting area produces, thus the massive cuttings hotly will carry off, at the same time might forms extremely thin microscopic protective film after the atomization lubricating oil in the cutting tool edge of a sword and the work piece surface, but effectively will lengthen the cutting tool life and enhances the ponents the surface quality.Third, highspeed cutting processing cutting toolThe cutting tool is in the highspeed cutting processing one of most active important factors, it is affecting the processin
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