【正文】 d/ 領(lǐng)導 S u p p o r t /支持 S u p p o r t /支持 i n d i c a t e s n i l p a r t i c i p a t i o n u n l e s s o t h e r w i s e r e q u e s t e d . 表示沒有人參加，除非是要求的。Matrix for Quality Planning 質(zhì)量策劃矩陣 16 APQP Status Reporting ProcessModule Introduction APQP Risk Assessment and Kickoff APQP 風險評審 和起動 APQP Status Reporting ProcessAPQP Systemic Flow APQP 系統(tǒng)流程 APQP過程流程 精致工藝 資源決定 顧客輸入要求 小組可行性承諾 圖紙 /規(guī)范 P圖 失效模式和后果分析 規(guī)范和目標 （ VDS/SDS/CDS） 車輛 /系統(tǒng) /子系統(tǒng)/部件的設(shè)計 設(shè)計失效模式后果分析 （ DFMEA） 圖紙 /規(guī)范 （文件 /電子檔） 設(shè)計驗證計劃 （ DVP） 樣件制造 控制計劃 樣件制造 測量系統(tǒng)評價 （尺寸控制） 設(shè)施 /工具 /量具 制造過程流程 操作工過程指導書 （過程定義） 試生產(chǎn)控制計劃 過程失效模式后果分析 （ PFMEA） 操作工過程指導書 （驗證和培訓） 生產(chǎn)控制計劃 產(chǎn)品試生產(chǎn) 初始過程能力 生產(chǎn)確認試驗 零件提交保證書 （ PSW） 向前 的信息流 向后 的信息流 設(shè)計 /制造評審 （在所有 APQP要素后） 13C APQP Status Reporting ProcessAPQP 起動會議 Step 1. Initiate the APQP process 第一步 . 開始 APQP過程 Step 2. Educate the attendees 第二步 . 培訓參加人員 Step 3. Finalize roles and responsibilities 第三步 . 定義角色和職責 Step 4. Discuss and finalize work plans 第四步 . 討論和決定工作計劃 APQP Status Reporting Process風險評估的目的 The purpose is to help determine the extent to which the APQP status reporting process needs to be performed by the supplier: 目的是為了決定各個供應(yīng)商在 APQP狀態(tài)報告的范圍： ? At the beginning of a new model program 在每一個新項目開始的時候 ? Any time a PSW is pleted PSW 完成的時間 APQP Status Reporting Process風險評估檢查清單 ?Is used as a thought starter to assist in assessing potential risk in a supplier 用作開始支持對潛在的風險供應(yīng)商的評估方法 ?Requires subjective experience to be used most effectively 利用個人經(jīng)驗使評審效果最佳 APQP Status Reporting ProcessParts/Systems Priority 零件 /系統(tǒng)優(yōu)先級 High Impact parts/systems are those that require special attention. 高影響度零件 /系統(tǒng)需要特別關(guān)注。 Quality goals will be difficult to achieve. 質(zhì)量目標將難以完成。 ? WERS and AIMS concerns are resolved, and the product can be manufactured to meet Cp/Cpk and tolerance requirements. 解決了 WERS 和 AIMS 設(shè)計的問題，可以在滿足 Cp/Cpk 和公差要求的情況下制造產(chǎn)品。 None (Green) 低（綠） Target dates and/or deliverables are on track and meeting objectives. 目標日期和可交付性被跟蹤并滿足目標。 New manufacturing location. 新制造場所。APQP Status Reporting ProcessCourse Introduction APQP Status Reporting Process APQP 狀態(tài)報告程序 APQP Status Reporting ProcessParticipant Introductions ? Write your name and division on a name tent card with the markers provided. 在紙上寫下你的姓名部門 . ? Prepare to introduce yourself to the class by sharing: 向課堂上的所有人介紹 : ?Your name 你的名字 ?Your title 你的職稱 ?Why you are interested in the APQP course 你為什對 APQP課程感興趣 ?Your interest 你的日常興趣愛好 APQP Status Reporting ProcessCourse Goals Upon pletion this course, Participants will be able to: 完成本課程培訓，參加人員可 : 1. Describe the relationship between FPDS and APQP. 2. 理解 FPDS和 APQP的關(guān)系 . 3. Describe the importance of crossfunctional team munication. 跨功能小組合作溝通的重要性 . 3. Explain the APQP elements required in product/process design. 解釋在產(chǎn)品 /過程設(shè)計中 APQP 各要素的要求 . 4. Explain the APQP elements required in preparation for manufacturing. 解釋在準備生產(chǎn)過程中 APQP各要素的要求 . 5. Explain the APQP Status Reporting Process. 理解 APQP 狀態(tài)報告過程 . APQP Status Reporting ProcessFPDS Months before Job 1 for S1 to S6 programs S1S6項目在 Job 1之前的時間節(jié)點 APQP Status Reporting ProcessFPDS Online Resources APQP Status Reporting ProcessModule Introduction 組成部分介紹 Introduction to the APQP Process APQP過程介紹 11 APQP Status Reporting ProcessFord Initiatives APQP Status Reporting ProcessDefinition APQP (Advanced Product Quality Planning) is a structured method for defining and executing the actions necessary to ensure that a product satisfies the customer. APQP是一種結(jié)構(gòu)化的方法，用來確定和制定確保某產(chǎn)品使顧客滿意所需的步驟 APQP Status Reporting ProcessGoal The goal of the APQP process is to facilitate munication between all persons and activities involved in a program and ensure that all required steps are pleted on time, with a high qualityofevent, at acceptable cost and quality levels. APQP的目的是使所有參加該項目的人員和行為便于溝通，確保所有開發(fā)階段按時 ， 以可接受的成本和質(zhì)量水準完成 . APQP Status Reporting ProcessAPQP Purpose The purpose if the APQP process is to establish: APQP的目的是建立 : ? Common expectations for internal and external suppliers 對內(nèi)外部供應(yīng)商共同的要求 ? Common process metrics 通用的過程表格 ? A mon program status reporting format 共同的狀態(tài)報告格式 ? Roles and responsibilities for the APQP elements APQP各要素的職責和角色 ? A better understanding of how the APQP elements relate to FPDS 更好理解 APQP各要素和 FPDS的聯(lián)系 APQP Status Reporting ProcessAPQP Benefits APQP aids the program team by: APQP幫助項目小組 : ? Adding discipline 增加紀律 ? Facilitating early identification of required changes 早期確定可能的更改 ? Avoiding late changes 避免晚期更改 ? Providing a quality product on time, at acceptable cost, to satisfy customers 用可接受的價格，準時提供優(yōu)質(zhì)的產(chǎn)品，滿足客戶 ? Facilitating continuous improvement 使持續(xù)改進更方便 APQP Status Reporting ProcessAPQP Benefits (Cont’d) Elements 要素 ? Teamwork 小組工作 ? Communication 溝通 ? Timing/Planning 時間 /計劃 ? Identify Activities 定義行動 Roles 角色 ? Program Management 項目管理 ? Quality and Reliability 質(zhì)量和可靠性 ? Team Leaders 小組領(lǐng)導 ? Engineers 工程師 ? Suppliers 供應(yīng)商 ? Program Team 項目小組 APQP Status Reporting ProcessAPQP 23個要素 1 選點決定 2 顧客輸入要求 3 精致工藝技術(shù) 4 設(shè)計失效模式后果分析 5 設(shè)計評審 6 設(shè)計驗證計劃 7 分承包方 APQP 狀態(tài) 8 設(shè)施、工具和量具 9 樣件制造計劃 10 樣件制造 11 圖紙和規(guī)范 12 小組可行性承諾 13 制造過程流程圖 14 過程失效模式后果分析 15 測量系統(tǒng)評價 16 試生產(chǎn)控制計劃 17 操作工過程指導書 18 包裝規(guī)范 19 產(chǎn)品試生產(chǎn) 20 生產(chǎn)控制計劃 21 初始過程能力研究 22 生產(chǎn)確認試驗 23 生產(chǎn)件批準 (PSW) APQP Status Reporting Process福特四項特殊要素 1. Sourcing