【正文】 ?The location of equipment, tooling and material should be clearly defined, displayed and maintained. ?各種設(shè)備、工具、材料明確區(qū)分，放置，維護。 Standard GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 10 GMS What Happens When We Do Not Follow Standards??? 如果不遵照標準會怎樣？？？ EVERY YEAR PEOPLE DIE FROM NOT FOLLOWING LOCKOUT PROCEDURE SUBMARINE HITS JAPANESE FISHING BOAT SURFACING PROCEDURE NOT FOLLOWED EXXON VALDEZ OIL SPILL – CAPTAIN DID NOT FOLLOW STANDARDS GERMAN PLANE CRASHES IN SWITZERLAND – AIR TRAFFIC CONTROL PROCEDURES IGNORED 每年都有人死于不遵循關(guān)閥規(guī)定 美國潛艇擊沉不遵守海面規(guī)定的日本漁船 德國忽視空中飛行條例在瑞士墜毀 船長不遵循標準導(dǎo)致EXXON 瓦爾迪 茲 石油泄露 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 11 GMS STANDARDIZATION EXERCISE 標準化練習(xí) ? Think of any example inside or outside work where standards not being followed led to a bad situation 想想工作中或其它不遵守標準導(dǎo)致不良事件發(fā)生的例子。 We Must Control The Balance to Be Sure That We Are Neither to Strict With Standardization, Nor Too Flexible. 我 們 必 須 控制 這個 天平以確保 既 不要 死 守 也不 要 脫 離 標 準化 BUT… GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 44 GMS Lego Exercise GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 45 GMS Standardized Work Basics WHY ? What will happen if standard is not followed 若不遵守 標 準 會怎樣 ？ Why is it important? 為 什 么 重要 WHAT What to do?做什 么 ? Work Elements With Times vs. Takt 工作要素 時間與 生產(chǎn)節(jié)拍 HOW How to do it?怎樣 做 ? Work Sequence/Diagram 工作次序 /圖表 ? Key Points For Safety Efficiency 安全 效率要點 ? Quality Points Checks 質(zhì) 量要點 與檢查 點 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 46 GMS Cycle Time 001L Actual Takt Time 5” 4” 3” 2” 1” Time Standardized Work Basics Make Waste Visible!!!暴露 浪 費 ！??！ Work Flow Diagram 工作流程表 Time Chart 時間 表 Waste of Motion! 動 作浪 費 NonValue Added!非增殖 時間 Value Added 增殖 時間 Wait Time! 等待 時間 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 47 GMS Provides an overview of the elements and their times in the correct sequence for one job Identifies important key points using symbols Ensures standard across shifts via signoff Documents changes to the Standardized Work Documents work location Visualizes worker movement via sketch. Symbol MOVING LINE STANDARD OPERATION SHEET Group / team JOB NAME Operation: S Element Name y s Work m t element b e Registered Handwork/Model o p Number l Total handwork / walking by model sec. Cycle time sec. Volume % Weighted average Return Walk (R3) (R2) (R4) (IR) (L3) (L1) (L4) (R1) (L2) (IF) (E) (CF) (CR) (T) C Quality Checks Safety for Operator Critical Process for CR T L4 IR L3 IF L2 L1 CF E SUB MAT Location LH Frequency CR T R4 IR R3 IF R2 R1 CF E SUB MAT Location RH Frequency Cycle Time Chart weighted average cycle time Option or Model Time Volume % s Walk Time walking Actual Takt Time Signature Team Ldr Superv. Shift Mgr. Shift A Shift B Shift C Revisions Mo./Yr. Sign. What Change Confirmation of Adherence Date Signature Visualizes . Vs. Cycle Times of the job via the Cycle Time Chart Elements Of Good Standardized Work (?? ????? ?? ) GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 48 GMS ??? ?? ?? ? ??? ?????? ???? . ??? ??? ?? ? ??? ?? ??? ??? (Shift? ??? ?? ) ???? ?? ?? ?? ???? ?? ??? ?? ?? Symbol MOVING LINE STANDARD OPERATION SHEET Group / team JOB NAME Operation: S Element Name y s Work m t element b e Registered Handwork/Model o p Number l Total handwork / walking by model sec. Cycle time sec. Volume % Weighted average Total Return Walk (R3) (R2) (R4) (IR) (L3) (L1) (L4) (R1) (L2) (IF) (E) (CF) (CR) (T) C Quality Checks Safety for Operator Critical Process for CR T L4 IR L3 IF L2 L1 CF E SUB MAT Location LH Frequency CR T R4 IR R3 IF R2 R1 CF E SUB MAT Location RH Frequency Cycle Time Chart weighted average cycle time Option or Model Time Volume % s Walk Time walking Actual Takt Time Signature Team Ldr Superv. Shift Mgr. Shift A Shift B Shift C Revisions Mo./Yr. Sign. What Change Confirmation of Adherence Date Signature ??? ?? ?? (?? ??? ?? ??? ??? ?? ?? ) Elements Of Good Standardized Work 標 準化工作要素 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 49 GMS Use as basis for training Problem Solving 作 為 培 訓(xùn) 問題 解 決 的基點 Must support the user be posted visually 有利于 操作者或 張貼 到明 顯處 User involved in development 操作者 參 加改 進 Always respect Std. Work of others 尊重 他人的 標 準化工作 Perform regular checks of Std. Work 定時檢查 標準化工作 Final Notes on Standardized Work 標 準化工作后注 GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 50 GMS Final Notes on Standardized Work 標 準化工作后注 The True Test of Good Standardized Work is When Someone Does Not Come to Work and the Job Still Gets Done Safely, Efficiently and with Quality 真 正 經(jīng) 得 檢驗 的 標 準化工作是 當 有人缺席 時 仍能 安全 、 有效 、 高 質(zhì) 地完成工作 What Do I Do? GMS Orientation Standardization GMDAT/DIMC Confidential Version Date Slide 51 GMS Manufacturing Process Validation Product Quality Standards Quality System Management Quality Feedback/ Feed forward Standard