【正文】 racle system to supply chain * Quality engineering for system product 2500 DPPM * QS 9000/3C Implement * FMEA Implement * Inspection analyzing equipment enhancement * SPC forerunner program * Quality Training : FMEA, Solder tech. II, TQM, NPI, SPC * SQE function enhancement 1900 DPPM * QS 9000/3C certification * SPC forerunner program * Quality Training : SPC, PFP 2200 DPPM * QS 9000/3C Implement * FMEA Implement * SPC forerunner program * Quality Training : Quality Cost, SPC DPM 3000 2500 1000 0 Year 2023 4Q 2023 1Q 2Q 3Q 4Q Yearly 2023 Quality Improvement Roadmap 2023 1600 DPPM * QS 9000/3C certification * SPC forerunner program * Quality Training : SPC, PFP ? IQC Batch Defect Rate 2% ? IQC Quality Level 2023DPPM ? OQC Batch Defect Rate 9% ? OQC Quality Level (M/B) 1600DPPM ? OQC Quality Level (Barebone) 1600DPPM ? OQC Quality Level (DeskNote) 5000DPPM ? OQC Quality Level (System) 5000DPPM ? CQC Defect Rate % ? Customer Complain 7 pcs/M Quality Goal Quality Record Example 1. Model: Axxx project (L4S5MGL)2. Period: From: 1062023 2023/11/313. Target Status(ECS site)Current PPMMB 26000 600FDD 4800 0PSU 7800 630Total 38600 12314. Current System Failure Rate Analysis(ECS site)Output DOA RMA Field Site Return Rate PPMMB 33316 9 20 % 600FDD 33316 0 0 % 0PSU 33316 9 21 % 630* MB NDF : DOA/2。 HR Management for the NonHR Supervisor The Role Duty of NS Supervisor。 5S。 Management SPC TQM。 ESD .。 Negotiation Skill。 Cost Concept。2. 底板與底座要求適配到位 。 CABLE 位置﹐方向要正確, 規(guī)格 , 版本 。3. 螺絲有無漏鎖、錯(cuò)鎖、沒鎖緊 , 無掉進(jìn) CASE 里 。功能測試 1. 耐高壓測試： 測試電壓： ；上限漏電流：10 mA ；測試時(shí)間 ： 3sec2. 接地電阻測試：測試電流： 25A ；阻抗上限： 100m Ω；測試時(shí)間 ： 3sec3. 絕緣阻抗測試：測試電壓： 500Vdc ；阻抗下限：5M Ω；測試時(shí)間 ： 3sec 。 自檢 CPU頻率 ,RAM 容量正確 。2. 能正常進(jìn)入 MINME, 播放測試 OK。 。 How to do “ On the Job Training” On the Job Training Education / Training System Certification Program Purpose: Improve operator39。 Communication Coordination。 F/T problem log SPC。 Vendor QA Customer Perceived Failure Rate ADVANCED QUALITY PLANNING FACTORY PREVENTION OPTIMIZATION CONTINUOUS IMPROVEMENT REACTION RECOVERY Development of Quality Strategy Decreasing Production Cost Increasing Profitability Increasing Competitiveness Quality Prevention Plan Prevention and Continuous Improvement QC QA TQM ReEngineering TOC Development of Quality Strategy Cost of Quality Failure (1) Appraisal: Production testing Inspection, IQC, IPQC, OQC (2) Internal Failures: Trouble Shooting, Scrap Lost), Rework (3) External Failures: FA/CAR, DOA/RMA High Quality, Best Price, Good Service, More Flexible! Cost of Quality Prevention (1) NPI (2) QVL Management (3) Vendor Rating System (4) SFIS (5) Subcontractor Supporting System (6) Field Analysis Engineering (7) Employee Training 1. 還沒有制度，建立制度 2. 已經(jīng)有制度，落實(shí)制度 Standardization Simplification Computerization 2023 ECS M/B Quality Strategy 1. Advanced Design Quality Management for NPI 2. Supplier JIT Delivery 3. Optimization of Shop floor control system/SubCon. Integration 4. Reduce the Noise of Customer dissatisfaction Quality System Beacon Confidential Simplified Quality Assurance System Objective Control Method Activity Development Parts Supplier Manufacturing Shipping SVC Design Verification Supplier Quality Management Process Qualification Customer Satisfaction ? Verification at each design stage ? Design Review ? Parts Qualification ? SPC ? Supplier Qualification ? Continuous Supplier Improvement ? On Going Reliability ? Continuous Quality Improvement ? Safety Regulatory Audit ? Service Parts Plan ? Local Service Support ? Field Data Analysis ? Quality Planning ? Reliability Test ?EVT ?DVT ?PVT (ELP) ? Compatibility Test ? Parts/Commodity Qualification Test ? DFM/DFT ? Cpk Verification ? EMI Verification ? Production ShipHold Program ? Analysis of Field Quality ? Field Trouble Shooting ? Provide Service Parts ? Parts Product RMA ? Local SVC Support (US, Europe, Asia, South America) ? ECN Control Followup ? Periodic Process Audit ? Weekly Quality Management Meeting ? Safety Regulation Fup ? Monitoring Analysis of Manufacturing Date ? FAI ? Outgoing Quality Audit ? Out of Box Audit ? Cpk Implementation ? Supplier/Sub Contractor Approval ? Periodic Supplier Audit ? Quality Contract with Supplier ? Supplier Control by QMS member ? Ining Inspection Total Quality Assurance Structure Quality Policy To produce our products first time right and consistently meeting and exceeding our customer requirements. In our pany, quality means not only just satisfying our customer requirements, but constantly improving our product quality. Our mitment to product quality improvement extends from the management to all employees in the pany. Sales Service QA Design QA Vendor QA Manufacturing QA