精益制造系統(tǒng)-免費(fèi)閱讀
【正文】 Total Production Cycle Time 187。 26 Delphi Packard Electric Systems, Shanghai Characteristics 特點(diǎn) : ? Process Bottlenecks 工作過程出現(xiàn)瓶頸 ? Lack of Boundary Samples or Clear Customer Specifications 缺乏邊界樣品或明晰的客戶規(guī)格要求 ? Endless Refinement 沒完沒了的修飾 ? Redundant Approvals 過多的批準(zhǔn)程序 ? Extra Copies / Excessive Information 額外的復(fù)印件 /過多的信息 Causes 原因 : u Engineering Changes Without Process Changes 工藝過程沒有隨著工程的更改而改變 u New Technology Used in Other Processes 在其他工藝過程中使用了新技術(shù) u Decision Making at Inappropriate Levels 在不適當(dāng)?shù)膶哟紊现贫ǖ臎Q策 u Ineffective Policies and Procedures 無效的政策和程序 u Lack of Customer Input Concerning Requirements 對(duì)客戶的有關(guān)要求缺乏了解 Waste of Processing 加工過程的浪費(fèi) 27 Delphi Packard Electric Systems, Shanghai Game : Find the Waste 28 Delphi Packard Electric Systems, Shanghai Operating Principles 運(yùn)行原則 ? Establish process measurements that contribute to Business Goals. 建立有助于實(shí)現(xiàn)業(yè)務(wù)目標(biāo)的過程衡量指標(biāo) ? Ensure that the Health and Safety of all our people is our priority. 確保所有員工的健康和安全是我們的首要任務(wù) ? Aggressively improve Customer response time. 積極縮短對(duì)客戶的反應(yīng)時(shí)間 ? Implement Quality at the Source. 從源頭處保證質(zhì)量 ? Create a Learning, Supportive, and Cooperative Culture. 創(chuàng)造一個(gè)相互學(xué)習(xí)、相互支持和相互協(xié)作的企業(yè)文化 ? Competitively manufacture at any volume and be Flexible to any quest. 在任何制造批量下都具有競(jìng)爭(zhēng)力并能靈活地滿足客戶需求 ? Relentlessly pursue the Elimination of Waste. 不懈努力，消除浪費(fèi) Define the Fundamental Basis of the Manufacturing System 確定制造系統(tǒng)的主要基礎(chǔ) ?Drive the Transformation Process through Knowledgeable and Involved Leadership. 通過知識(shí)淵博和全身心投入的領(lǐng)導(dǎo)人員推動(dòng)變革進(jìn)程 ?Define and Understand Roles and Responsibilities. 確定并理解崗位和責(zé)任 ?Optimize the Manufacturing System through balanced Implementation of the Interdependent Elements. 通過均衡地實(shí)施六個(gè)相互依存的要素來優(yōu)化制造系統(tǒng) 29 Delphi Packard Electric Systems, Shanghai ? Lean Metrics 187。它 們是我們活動(dòng)的中心：拓展豐富的知識(shí)、規(guī)劃和實(shí)施以 及不斷改進(jìn)。 What is DMS? 什么是德爾福制造系統(tǒng) 10 Delphi Packard Electric Systems, Shanghai ? Transform Continuously improve our operations to a Quality Network based, globally dominant manufacturer 轉(zhuǎn)變并持續(xù)地改進(jìn)我們的業(yè)務(wù)從而使其成為基于質(zhì)量網(wǎng)絡(luò)的在全球處于主導(dǎo)地位的制造廠商。 Uptime 187。 Inventory Turns ? Quality and Safety Metrics 187。 Manufacturing Expense 187。 24 Delphi Packard Electric Systems, Shanghai Characteristics 特點(diǎn) : u Extra Space on Receiving Dock 在進(jìn)貨倉庫中占據(jù)額外的空間 u Stagnated Material Flow 物流停滯 u Massive Rework Campaigns When Problems Surface 當(dāng)出現(xiàn)問題時(shí)，不得不進(jìn)行大規(guī)模的返工 u Requires Additional Material Handling Resources (People, Equipment, Racks, Storage, Space / Systems) 要求更多的材料處理資源 (人力、設(shè)備、貨架、倉庫、空間 /系統(tǒng) ) u Slow Response to Changes in Customer Demands 對(duì)客戶要求的改變反應(yīng)遲緩 Causes 原因 : ? Incapable Processes 過程能力低下 ? Long Change Over Times 更換品種時(shí)間長 ? Management Decisions 管理決策不當(dāng) ? Local Optimization 局部最優(yōu)化 ? Inaccurate Forecasting Systems 不準(zhǔn)確的預(yù)測(cè)系統(tǒng) Waste of Inventory 庫存的浪費(fèi) 25 Delphi Packard Electric Systems, Shanghai DEFINITION: Effort which adds no value to a product or service. Enhancements which are transparent to the customers, or work which could be bined with another process. Waste of Processing 加
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