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2023年 1月 21日星期六 下午 11時(shí) 38分 15秒 23:38: 1最具挑戰(zhàn)性的挑戰(zhàn)莫過于提升自我。 2023年 1月 21日星期六 11時(shí) 38分 15秒 23:38:1521 January 2023 1空山新雨后,天氣晚來秋。 , January 21, 2023 很多事情努力了未必有結(jié)果,但是不努力卻什么改變也沒有。 :38:1523:38Jan2321Jan23 1故人江海別,幾度隔山川。 Total Productive Maintenance 全員生產(chǎn)保全 Objectives of User’ s Maintenance自主保全之 目的 Increase the user’ s care on equipment. 提升操作者對(duì)設(shè)備的關(guān)心度 Increase the user’ s capability to operate equipment 提升操作者對(duì)設(shè)備的操作能力 Increase the user’ s capability to find out the abnormal situation of equipment earlier. 提升操作者能早期發(fā)覺設(shè)備異常狀況之能力 To increase the reliability and OEE of equipment. 提升設(shè)備的可靠能力及提升設(shè)備的可動(dòng)率 Total Productive Maintenance 全員生產(chǎn)保全 Seven Steps of User’ s Maintenance 自主保全展開七步驟 1) Initial cleaning and check 初期清掃點(diǎn)檢 2) Elimination of sources of contamination 排除困難發(fā)生源頭 3) Establish standards of cleaning and lubrication 作成清掃及潤滑基準(zhǔn) 4) Implement general inspection and training 實(shí)施總點(diǎn)檢及技能教育 5) Implement inspection by user 實(shí)施自主點(diǎn)檢 6) Implement quality assurance 實(shí)施質(zhì)量保證 7) Maintain standards and continue improvement 自主維持管理及提升水平 Purpose 目的 Learn the teamwork activities and leadership skills 學(xué)習(xí)團(tuán)隊(duì)活動(dòng)及領(lǐng)導(dǎo)技能 Learn the concept of “ cleaning means check” 學(xué)習(xí) “ 清掃即是點(diǎn)檢 ” 之觀念 Learn the safety operation procedure 學(xué)習(xí)安全操作程序 Expose the abnormal condition of equipment and correction 找出設(shè)備異常之處及復(fù)原 Total Productive Maintenance 全員生產(chǎn)保全 Step 1 of User’ s Maintenance (1/2) 自主保全第一步驟 (1/2) Initial cleaning and check 初期清掃點(diǎn)檢 Main Activities 主要活動(dòng) Remove unneeded parts 設(shè)備不要之物移走 Clean equipment 清掃設(shè)備 Discover abnormal condition 發(fā)覺異常之處 * List of difficult cleaning 清掃困難表 * List of unstable condition 不佳狀態(tài)表 * List of query 疑惑一覽表 * List of contamination source 污染源頭表 Correct the abnormal condition 復(fù)元異常之處 * Red Tag for abnormal condition異常之處貼上膏藥單 (紅單 ) Total Productive Maintenance 全員生產(chǎn)保全 Step 1 of User’ s Maintenance (2/2) 自主保全第一步驟 (2/2) Initial cleaning and check 初期清掃點(diǎn)檢 Purpose 目的 Learn the basic skills of maintenance 學(xué)習(xí)基本保全技能 Learn the corrective skills for abnormal condition 學(xué)習(xí) 矯正異常 之技巧 Increase reliability of equipment by reducing contamination 減少設(shè)備污染,以提升可靠性 Keep equipment always in clean condition to increase maintainability 保持設(shè)備清潔狀態(tài),以提升保全性 Improve equipment to be easier for clean and check 改善設(shè)備使容易清掃及點(diǎn)檢 Total Productive Maintenance 全員生產(chǎn)保全 Step 2 of User’ s Maintenance (1/2) 自主保全第二步驟 (1/2) Elimination of Difficulties 排除困難發(fā)生源頭 Main Activities 主要活動(dòng) Eliminate difficult cleaning area 排除清掃困難處所 Prevent contamination 防止污染飛散對(duì)策 Improve the efficiency of clean and check 提升清掃及點(diǎn)檢效率 Total Productive Maintenance 全員生產(chǎn)保全 Step 2 of User’ s Maintenance (2/2) 自主保全第二步驟 (2/2) Elimination of Difficulties 排除困難發(fā)生源頭 Total Productive Maintenance 全員生產(chǎn)保全 One – Point Lesson 每日一課 Purpose 目的 Use as a training tools for operators, technicians and engineer 做為