【正文】 .............................................................. 10 三、車間危險(xiǎn)性物料主要物性表 ...............................................................................................................................10 四、生產(chǎn)流程簡述 ....................................................................................................................................................11 （一）生產(chǎn)流程簡述 .........................................................................................................................................11 ⒈聚合工 段 .............................................................................................................................................. 11 ⒉后處理工段 ........................................................................................................................................... 11 （二）操作控制指標(biāo) .........................................................................................................................................12 ⒈聚合工段操作控制指標(biāo) ......................................................................................................................... 12 ⒉后處理工段操作控制指標(biāo) ...................................................................................................................... 13 （三）安全防護(hù)措施 .........................................................................................................................................14 ⒈聚合工段 .............................................................................................................................................. 14 ⒉后處理工段 ........................................................................................................................................... 15 五、工藝計(jì)算與主要設(shè)備選型 ..................................................................................................................................15 （一）物料衡算 ................................................................................................................................................15 ⒈計(jì)算采用的基礎(chǔ)數(shù)據(jù) ............................................................................................................................. 15 ⒉計(jì)算基準(zhǔn) .............................................................................................................................................. 16 ⒊聚合釜物料衡算 .................................................................................................................................... 17 溶劑油系統(tǒng)： ........................................................................................................................................... 17 .聚丁二烯系統(tǒng)： ...................................................................................................................................... 18 凝聚釜物料衡算 .................................................................................................................................. 20 振動(dòng)篩及熱水罐物料衡算 .................................................................................................................... 23 干燥脫水物料衡算 ............................................................................................................................... 24 包裝物料衡算 ...................................................................................................................................... 25 油水分離器物料衡算 ........................................................................................................................... 26 溶劑回收部分物料衡算 ........................................................................................................................ 27 (二 )熱量衡算 .....................................................................................................................................................29 ⒈基礎(chǔ)數(shù)據(jù) .............................................................................................................................................. 29 5 / 64 各聚合釜反應(yīng)轉(zhuǎn)化率確定 .................................................................................................................... 30 各釜物料組成及物性據(jù)數(shù) .................................................................................................................... 31 各釜對流傳熱系數(shù) ?和傳熱系數(shù) K的計(jì)算 ............................................................................................ 32 5．聚合釜攪拌功率的計(jì)算 ........................................................................................................................ 36 ............................................................................................................................................... 38 (三 )設(shè)備計(jì)算及選型 ..........................................................................................................................................41 ⒈聚合釜計(jì)算 ........................................................................................................................................... 41 ⒉終止釜的設(shè)計(jì) ....................................................................................................................................... 44 ⒊引發(fā)劑配制系統(tǒng)設(shè)備確定 ...................................................................................................................... 44 4．換熱器的選擇 ...................................................................................................................................... 46 .5 泵的選擇（以溶劑油泵的選擇為例） .................................................................................................... 50 6．其它設(shè)備選擇 ...................................................................................................................................... 53 六、原材料、動(dòng)力消耗定額及消耗量 ........................................................................................................................53 七、生產(chǎn)控制分析 ....................................................................................................................................................53 八、定員 ..............